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Milnor
Control Unit
E-P Express
Milnor E-P Express Reference Manual
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78
Pellerin
Milnor
Corporation
5.4.4
Previous
Printer
Models
BNCUUI01.C02
0000196628
A.4
A.6
1/2/20
1:30
PM
Released
The
Epson
LX300
printer
replaced
the
Epson
LX-810,
which
replaced
the
Epson
LX-800.
For
in-
formation
on
these
older
printer
models,
request
document
MSSM0251AE
from
the
Milnor
factory
.
Supplemental
Information
85
Table of Contents
Table of Contents
3
Preface
9
About this Manual
9
Scope
9
The Normal Display at Start-Up
9
If this Manual Does Not Have the Necessary Data
9
Trademarks
9
Table 1 Trademarks
10
Commissioning
11
Important Data about this Machine
11
Make Sure that All Laundry Personnel Are Safe
11
Change the Data
11
When to Change Data
11
Data Accessibility
12
Replace Incorrect Data
12
Steps that Are Necessary When You Change Data
12
Determining Load Size
12
Table 2 How to Read and Change Data
12
Vital Information about the Forces Imparted to Supporting Structures by Launder
13
Ing Machines
13
Disclaimer of Responsibility
13
Major Design Considerations
13
Primary Information Sources
14
Figure 1 How Rotating Forces Act on the Foundation
14
Prevent Damage from Chemical Supplies and Chemical Systems
15
How Chemical Supplies Can Cause Damage
15
Dangerous Chemical Supplies and Wash Formulas
15
Incorrect Configuration or Connection of Equipment
15
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
16
Equipment and Procedures that Can Prevent Damage
17
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
17
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look
17
Use the Chemical Manifold Supplied
17
Close the Line
18
Do Not Let a Vacuum Occur
18
Flush the Chemical Tube with Water
18
Prevent Leaks
18
Put the Chemical Tube Fully below the Inlet
18
Connecting Chemical Systems
18
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)
18
Maximizing Chemical Injection Precision
19
Available Chemical Injection Methods
20
Chemical Injection Output Signals
20
Liquid Chemical Tube Connectors
20
Optional Five-Compartment Flushing Chemical Injector
20
Considerations for Pumped Chemical Systems
20
Connecting Chemicals to 30-Inch T5_ Models
21
Connecting Devices to Receive Injection Signals
21
Figure 6 Terminal Strip TBS in T-Style Machine
21
Programming
22
Controls on E-P Express ® Washer-Extractors
22
Control Functions During Normal Operation
22
Figure 7 E-P Express ® Control Panel
22
Control Functions During Manual Operation
24
Control Functions During Programming
24
Selecting an Industry Formula Set
25
Figure 8 Location of DIP Switches
26
Programming the E-P Express ® Gear Guardian ® Controller
27
Table 3 DIP Switch Settings for Industry Configurations
27
How to Avoid Data Loss
28
How to Return to Run Mode (Option 0)
28
How to Add or Change a Formula (Option 1)
29
What Are Formulas, Steps, and Decisions
29
About the Help Screens
29
Moving Forward and Backward through Steps and Decisions
29
Actions When the Cursor Is at a Decision Within a Step
30
Actions When the Cursor Is at the Step Number
30
Create a New Formula
31
Delete an Existing Formula
31
Change an Existing Formula
31
How to Insert or Delete a Step in an Existing Formula
31
Deleting a Step
32
Inserting a Step
32
The Step Decisions
32
How to Select the Bath Level
33
Injecting Chemicals
34
Table 4 Codes for Inject Times of 100 Seconds and Longer
34
Concluding Decisions
35
Table 5 Summary of Drain Type Choices
36
How to Save or Discard Changes
39
Configure the Control (Option 2)
39
Moving Forward and Backward in Configure
40
The Configure Decisions
40
Restoring the Standard Formulas
41
Chart 1: Restore Standard Formulas (Part A)
42
Part B
43
Part C
43
Restoring the Standard Formulas on Models Employing the Milnor
43
E-P Plus ® and E-P Express ® Controller
43
Data Transfer (Option 4)
44
Table 6 Controllers Capable of Transferring Memory
44
Establishing the Required Connections
46
Figure 9 Controls Identification on Serial Memory Storage Device
46
Saving Data from the Machine to the Storage Device or a Second Machine
47
Restoring Saved Data to the Machine from the Storage Device or Another Machine
49
E-P Express ® Gear Guardian ® Formulas
51
How to Use the Formula Tables
51
T = Type of Step
52
MMQ = Step Duration
52
H = Hot Water Valve
52
C = Cold Water Valve
52
L = Bath Level
52
Table 7 Sample Formula
52
C = Chemicals
53
W = When to Inject Chemical
53
SS = Chemical Injection Duration
53
Signal with Chemical Injection
53
D = Drain Action
53
Table 8 Codes for Inject Times of 100 Seconds and Longer
53
E = How to End Formula
54
Formula Programming Worksheet
55
Figure 10 Worksheet
55
Gear Guardian Formula Charts
56
Table 9 Formula 01 - Light Soil Turnouts
56
Table 10 Formula 02 - Heavy Soil Turnouts
56
Table 11 Formula 03 - Light Soil Moisture Barriers
56
Table 12 Formula 04 - Heavy Soil Moisture Barriers
57
Table 13 Formula 05 - Oil-Contaminated Gear
57
Table 14 Formula 06 - Brush Gear
57
Operating
60
Running a Formula
60
Applying Power
60
Selecting and Starting the Formula
60
Load Machine and Close Door
60
Selecting a Formula
61
Unloading the Machine
61
The Display During Automatic Operation
61
How to Shorten, Terminate, or Suspend a Running Formula
62
How to Restart after Power Loss
62
How the Flush Valve Works
63
How to Use and Erase the Formula Counter
63
Troubleshooting
65
Error Messages
65
Error Messages at Power up
65
Error Messages During Normal Operation
66
The E-P Express ® Manual Menu
67
The Manual Menu
67
Components
67
How to Access the Manual Menu
68
How to Return to the Run Mode from the Manual Menu
68
Determining the Software Version
69
Viewing Microprocessor Inputs
69
Actuating Microprocessor Outputs
70
Testing and Verifying the DIP Switch Settings
72
Figure 11 Processor Board
72
Viewing Inputs and Outputs During Operation
75
Viewing Water Level and Temperature Data During Operation
75
Supplemental Information
76
The E-P Plus ® and E-P Express ® Hardware
76
Keyswitches
76
Automatic/Test Keyswitch (E-P Plus ® Models Only)
76
Run/Program Keyswitch
76
Display
76
Power Supply
76
CPU Processor Board
77
Outputs
77
Option Outputs (E-P Plus ® Models Only)
78
Temperature Probe (E-P Plus ® Models Only)
78
Pressure Sensor (E-P Plus ® Models Only)
78
Serial Memory Storage Device Applications
78
Figure 12 Serial Memory Storage Device
79
Figure 13 Rear View of Circuit Board
79
Construction of External Serial Link Cables
80
Pin Identification
81
Figure 14 9-Pin DIN Connector Pin Identification (from Wire Entry Side of Connectors)
81
How to Wire the Cables
82
Cable Specifications
82
Connecting Two or more Machines for Machine-To-Machine Transfer
82
Connecting a Machine to a Serial Memory Storage Device
83
Figure 15 Wiring Diagram for Cable to Connect Two or more Machines
83
Printer Requirements and Settings
84
Cable Requirements
84
Figure 16 Wiring Diagram for Cable to Connect a Machine to a Serial Memory Storage Device
84
Configuring the Citizen GSX-190 Printer
85
Configuring the Epson LX300 Printer
85
Previous Printer Models
86
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Milnor E-P Express Specifications
General
Brand
Milnor
Model
E-P Express
Category
Control Unit
Language
English
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