Table of Contents
1 Safety
1.1 Important requirements for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety requirements for maintenance and
repair work 8
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 11
1.6 Standards for safety notices in the text 13
2 General Information
2.1 Engine side and cylinder designations 14
2.2 Engine overview 15
3 Technical Data
3.1 Engine data 12, 16, 18 V 2000 B26 F 18
3.2 Engine data 12, 16, 18 V 2000 B76
switchable 1500 rpm 24
3.3 Engine data 12, 16, 18 V 2000 B76
switchable 1800 rpm 30
3.4 Engine data 12, 16 V 2000 G16 F 36
3.5 Engine data 12, 16, 18 V 2000 G26 F 40
3.6 Engine data 12, 16, 18 V 2000 G76 F 45
3.7 Engine data 16 V 2000 G36 F 50
3.8 Firing order 54
3.9 Engine – Main dimensions 55
4 Operation
4.1 Preparing startup after long out-of-service
periods (>3 months) 56
4.2 Preparations for startup after scheduled out-
of-service-period 57
4.3 Starting the engine 58
4.4 Operation monitoring 59
4.5 Engine ‒ Stopping 60
4.6 Emergency stop 61
4.7 After stopping the engine 62
4.8 Plant – Cleaning 63
5 Maintenance
5.1 Maintenance schedule ‒ Task reference
table [QL1] 64
6 Troubleshooting
6.1 Troubleshooting 65
7 Task Description
7.1 Engine 68
7.1.1 Engine – Cranking manually 68
7.1.2 Engine – Barring with starting system 69
7.2 Crankcase Breather 70
7.2.1 Crankcase breather – Oil mist fine separator
replacement 70
7.3 Valve Drive 71
7.3.1 Valve clearance – Check and adjustment 71
7.3.2 Cylinder head cover – Removal and
installation 74
7.4 Injection Valve / Injector 75
7.4.1 Injector ‒ Replacement 75
7.4.2 Injector – Removal and installation 76
7.4.3 Injector functions 81
7.5 Fuel System 82
7.5.1 HP fuel line and pressure pipe connection ‒
Replacement 82
7.5.2 Fuel system – Venting 85
7.5.3 Fuel – Draining 86
7.6 Fuel Filter 87
7.6.1 Fuel filter – Replacement 87
7.6.2 Fuel prefilter – Differential pressure gage
check and adjustment of gage 88
7.6.3 Fuel prefilter – Draining 89
7.6.4 Fuel prefilter – Flushing 90
7.6.5 Fuel prefilter – Filter element replacement 92
7.7 Air Filter 93
7.7.1 Air filter – Replacement 93
7.7.2 Air filter – Removal and installation 94
7.8 Air Intake 95
7.8.1 Service indicator – Signal ring position check 95
7.9 Starting Equipment 96
7.9.1 Electric starter – Overview 96
7.9.2 Starter – Removal 97
7.9.3 Starter ‒ Installation 98
7.10 Lube Oil System, Lube Oil Circuit 99
7.10.1 Engine oil – Level check 99
7.10.2 Engine oil – Change 100
7.11 Oil Filtration / Cooling 101
7.11.1 Engine oil filter – Replacement 101
7.11.2 Centrifugal oil filter – Cleaning and filter
sleeve replacement 102
MS150118/00E 2014-07 | Table of Contents | 3
DCL-ID: 0000033223 - 001
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