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MUTOH SC-650 User Manual

MUTOH SC-650
120 pages
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Maintenance Manual
SC CUTTING PLOTTER
MUTOH EUROPE N.V. AP-74030, Rev./ B

Table of Contents

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MUTOH SC-650 Specifications

General IconGeneral
Print Width64 inches
Ink TypeEco-Solvent
Dimensions105" x 32" x 50"
Number of Colors4 (CMYK)
Media TypesVinyl, banner, paper
ConnectivityUSB
Media width64 inches
InterfaceUSB
TechnologyPiezo Inkjet

Summary

Maintenance Manual SC Cutting Plotter

SC Cutting Plotter Overview

Introduction to the SC Cutting Plotter maintenance manual.

Copyright and Warnings

Copyright Notice

Legal notice regarding document reproduction and usage.

FCC Warning

Information on potential radio interference and compliance.

1. Specifications

Mutoh SC-series Cutting Plotter Specifications

Technical specifications for the SC-series cutting plotters.

SC Cutting Plotter Environment

Environmental conditions for optimal plotter operation and storage.

Function Keys and Control Panel

Explanation of the control panel buttons and their functions.

2. System Block Diagrams

SC-Series and SC-550 Block Diagrams

Wiring and component diagrams for SC-series and SC-550 models.

3. Interfaces

RS-232C Serial Interface Details

Configuration and pinout for the RS-232C communication interface.

Centronics Parallel Interface Details

Configuration and pinout for the Centronics communication interface.

4. Troubleshooting Guide

Recoverable and Unrecoverable Errors

Identification and classification of machine errors.

Problem Symptoms and Suggested Actions

Common issues, their causes, and recommended solutions.

5. Specialized Diagnostics

Diagnostics Overview and Keyboard Options

Introduction to diagnostic modes and required hardware.

SC-Keyboard Diagnostics Menu

Procedures for running diagnostics using the standard SC keyboard.

Optional LCD Keyboard Diagnostics Menu

Procedures for running diagnostics with an optional LCD keyboard.

6. Parts Replacement and Adjustment

Maintenance Access and Mechanical Parts

Guide to accessing and replacing mechanical components.

Electronic Component Replacement and Configuration

Procedures for replacing electronic parts and configuring settings.

7. Jig Tool List

Required Jig Tools and Special Glues

List of specialized tools and adhesives for maintenance tasks.

8. Parts Lists SC-Series

SC-Series Body and Cover Parts

List of part numbers for SC-series body and cover components.

SC-Series Component Parts Lists

Detailed parts breakdown for various assemblies.

1. Specifications

Mutoh SC-series Cutting Plotter Specifications

Detailed technical specifications of the SC-series cutting plotters.

1.2. SC Cutting Plotter Environment

Operating and Storage Environment Requirements

Guidelines for optimal operating and storage conditions.

1.3. Function Keys

Control Panel Key Function Descriptions

Explanation of each function key on the plotter's control panel.

2. System Block Diagrams

SC-Series Block Diagram (1st Version)

System block diagram for the first version of SC-series plotters.

2.2. Block Diagram SC-Series (2nd Version)

SC-Series Block Diagram (2nd Version)

System block diagram for the second version of SC-series plotters.

2.3. Block Diagram SC-550 (1st Version)

SC-550 Block Diagram (1st Version)

System block diagram for the first version of SC-550 plotters.

2.4. Block Diagram SC-550 (2nd Version)

SC-550 Block Diagram (2nd Version)

System block diagram for the second version of SC-550 plotters.

3. Interfaces

3.1. Serial Interface RS-232C (Standard)

Details on the standard RS-232C serial interface.

RS-232C Pin Configuration

Serial Cable Configuration Examples

Examples of serial cable wiring for connectivity.

3.2. Centronics Interface (Standard)

Centronics Interface Pin Configuration

Pin assignment details for the Centronics interface.

4. Troubleshooting

Recoverable Errors

Information on errors that can be resolved by the user.

Unrecoverable Errors

Information on errors requiring service intervention.

Problem Symptoms and Suggested Actions

Troubleshooting by symptom and recommended solutions.

5. Specialized Diagnostics

Diagnostics Overview and Keyboard Requirements

Introduction to diagnostic modes and necessary keyboards.

SC-Keyboard Diagnostics Menu

How to perform diagnostics with the standard SC keyboard.

Optional LCD Keyboard Diagnostics Menu

How to perform diagnostics with the optional LCD keyboard.

5.2. Diagnostics with SC-keyboard

Initializing the EEPROM

Procedure for initializing the EEPROM settings.

Aging Test Procedure

Steps for performing the plotter aging test.

Quality Check Drawing Tests

Tests to verify cutting quality using drawn patterns.

Cutting Mat Height Measurement

Procedure to measure and adjust cutting mat height.

Sheet-Off System Adjustment

Procedure for adjusting the sheet-off detection system.

Backup Plots (On Paper Only)

How to create backup plots of user and adjustment parameters.

5.3. Diagnostics with Optional LCD Keyboard

Diagnost 1: Memory Tests

Memory check and checksum tests for EPROM and RAM.

Diagnost 2: Panel and Actuator Tests

Tests for control panel LEDs/keys and actuator functions.

Diagnost 3: Actuator, XY-Encoder, XY-Polarity Tests

Tests for motor drive, encoders, and polarity.

Diagnost 4: Toolset and Paper Tests

Tests for tool selection and paper handling.

Diagnost 5: Time and Distance

Display of machine working time and cut distance.

Diagnost 6 & 7: Reserved Functions

Diagnostic and adjustment functions reserved for future use.

Adjust 8: X-Axis Length Calibration

Procedure to calibrate the X-axis length accuracy.

Adjust 8: Cutting Mat Height Calibration

Procedure to calibrate the cutting mat height.

Adjust 9: Pen Force Calibration

Procedure to calibrate the pen force.

Adjust 9: Cutter (Sheet-Off System) Adjustment

Procedure to adjust the sheet-off system for the cutter.

Adjust 9: Cutter Aging (Sheet-Off System)

Aging test for the cutter's sheet-off system.

Adjust 10: Not Used

Adjustment function not utilized for maintenance.

6. Parts Replacement and Adjustment

Maintenance Access Table for Parts

Table indicating access points for part replacement.

Mechanical Parts Replacement Procedures

Guide to accessing and replacing mechanical components.

Electronic Component Replacement and Configuration

Procedures for replacing electronic parts and configuring settings.

Cover and Panel Removal Procedures

Left and Right Cover Removal/Installation

Specific steps for removing the left and right covers.

Transparent Cover Removal/Installation

Steps for removing and installing the transparent cover.

PCB Box Opening and Closing

Procedure for accessing the PCB box.

Y-Rail Cover Removal/Installation

Steps for removing and installing the Y-rail cover.

Grid Cover Removal/Installation

Steps for removing and installing the grid cover.

Cutting Head Removal/Installation

Detailed steps for removing and installing the cutting head.

Grid Rollers Removal/Installation

Steps for removing and installing the grid rollers.

Y-Drive Belt (Long) Removal/Installation

Steps for removing and installing the long Y-drive belt.

Pressure Roller Pressure Adjustment

Procedure to adjust the pressure of the pressure rollers.

Sheeting Off Mechanism Mechanical Alignment

Mechanical alignment steps for the sheeting off mechanism.

6.3. Electronical Parts

Main PC Board Replacement (SC-Series)

Procedure for removing and installing the main PC board.

Main and Terminal PCB Replacement (SC-550)

Procedure for replacing SC-550 main and terminal PCBs.

DIP Switch Settings on Main PC Board

Configuration settings for DIP switches on the main PC board.

EEPROM Initialization and Replacement

Procedures for EEPROM initialization and replacement.

Power Supply Board Replacement (SC-Series)

Procedure for replacing the power supply board on SC-series.

Power Supply Board Replacement (SC-550)

Procedure for replacing the power supply board on SC-550.

Power Supply Output Connections

Details of power supply output connector pin assignments.

Terminal Board Replacement

Procedure for removing and installing the terminal board.

Keyboard Removal and Installation

Steps for removing and installing the keyboard unit.

X-Motor and Drive Belt Replacement

Procedures for replacing the X-motor and drive belt.

Y-Motor and Drive Belt Replacement

Procedures for replacing the Y-motor and drive belt.

Head Flex Cable Replacement

Steps for removing and installing the head flex cable.

Paper Sensor Replacement

Steps for removing and installing paper sensors.

Transparent Cover Sensor Replacement

Steps for removing and installing the transparent cover sensor.

Pressure Roller UP/DOWN Sensor Replacement

Steps for replacing the pressure roller UP/DOWN sensor.

Fan Motor Removal and Installation

Steps for removing and installing the fan motors.

8. Parts Lists SC-Series

SC-Series Body and Cover Parts

List of part numbers for SC-series body and cover components.

SC-Series Right Cover and Keyboard Assembly Parts

List of part numbers for the right cover and keyboard assembly.

SC-Series Left Cover Assembly Parts

List of part numbers for the left cover assembly.

SC-Series Transparent Cover Assembly Parts

List of part numbers for transparent cover assemblies.

SC-Series PCB Box Components

List of part numbers for PCB box components.

SC-Series Head Flex Cable Assembly Parts

List of part numbers for head flex cable assemblies.

SC-Series Pressure Roller UP/DOWN Mechanism Parts

List of part numbers for the pressure roller UP/DOWN mechanism.

SC-Series X-Motor Assembly Parts

List of part numbers for the X-motor assembly.

SC-Series X-Rail Assembly Parts

List of part numbers for the X-rail assembly.

SC-Series Y-Motor Assembly Parts

List of part numbers for the Y-motor assembly.

SC-Series Y-Rail Assembly Parts

List of part numbers for the Y-rail assembly.

SC-Series Y-Axis Drive Belt Assembly Parts

List of part numbers for the Y-axis drive belt assembly.

SC-Series Y-Drive Pulley Assembly Parts

List of part numbers for the Y-drive pulley assembly.

SC-Series Y-Axis Return Pulley Assembly Parts

List of part numbers for the Y-axis return pulley assembly.

SC-Series Pressure Roller Assembly Parts

List of part numbers for the pressure roller assembly.

SC-Series Cutting Head Assembly Parts

List of part numbers for the cutting head assembly.

9. Parts Lists SC-550

SC-550 Body and Cover Parts

List of part numbers for SC-550 body and covers.

SC-550 Right Cover and Keyboard Parts

List of part numbers for SC-550 right cover and keyboard.

SC-550 Left Cover Assembly Parts

List of part numbers for SC-550 left cover assembly.

SC-550 PCB Box Components

List of part numbers for SC-550 PCB box components.

SC-550 Penhead Flex Cable Assembly Parts

List of part numbers for SC-550 penhead flex cable assembly.

SC-550 X-Motor Assembly Parts

List of part numbers for SC-550 X-motor assembly.

SC-550 X-Rail Assembly Parts

List of part numbers for SC-550 X-rail assembly.

SC-550 Y-Motor Assembly Parts

List of part numbers for SC-550 Y-motor assembly.

SC-550 Y-Axis Drive Belt Assembly Parts

List of part numbers for SC-550 Y-axis drive belt assembly.

SC-550 Y-Drive Pulley Assembly Parts

List of part numbers for SC-550 Y-drive pulley assembly.

SC-550 Y-Axis Return Pulley Assembly Parts

List of part numbers for SC-550 Y-axis return pulley assembly.

SC-550 Y-Rail Assembly Parts

List of part numbers for SC-550 Y-rail assembly.

SC-550 Pressure Roller UP/DOWN Mechanism Parts

List of part numbers for SC-550 pressure roller UP/DOWN mechanism.

SC-550 Pressure Roller Assembly Parts

List of part numbers for SC-550 pressure roller assembly.

SC-550 Cutting Head Assembly Parts

List of part numbers for SC-550 cutting head assembly.

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