Table of Contents vii
4.6 Starting Fluidmove for Windows (FmXP).................................................................................4-4
4.7 FmXP Configuration.................................................................................................................4-6
4.7.1 Conveyor Setup ..........................................................................................................4-6
4.7.2 Scale Setup................................................................................................................. 4-8
4.7.3 Vision Setup................................................................................................................4-9
4.8 Exiting Fluidmove for Windows (FmXP) ..................................................................................4-9
4.9 Preliminary System Check..................................................................................................... 4-10
4.10 Component-Level Functional Tests .......................................................................................4-10
4.10.1 EMO..........................................................................................................................4-11
4.10.2 Pneumatic Regulators and Gauges..........................................................................4-11
4.10.3 Impingement Air Flowmeters ....................................................................................4-13
4.10.4 Light Beacon .............................................................................................................4-14
4.10.5 Conveyor and Conveyor Pneumatics .......................................................................4-15
4.10.6 Dispensing Head and Accessories ...........................................................................4-23
4.10.7 Vision System ...........................................................................................................4-27
4.10.8 Dispensing Valve Pneumatics ..................................................................................4-28
4.10.9 Tactile Sensor ...........................................................................................................4-30
4.10.10 Purge Station ............................................................................................................4-32
4.10.11 Scale ......................................................................................................................... 4-33
4.10.12 Heater Tooling and Needle Heaters .........................................................................4-35
4.11 System-Level Functional Test ...............................................................................................4-38
5 Calibration and Adjustment ............................................................................................................5-1
5.1 Overview ..................................................................................................................................5-1
5.2 Safety First...............................................................................................................................5-1
5.3 Record Keeping .......................................................................................................................5-1
5.4 Startup/Shutdown ....................................................................................................................5-1
5.5 Focusing the Camera...............................................................................................................5-2
5.6 Calibrating the Camera............................................................................................................5-3
5.7 Service Station Height Adjustment ..........................................................................................5-5
5.8 Calibrating the Scale................................................................................................................5-6
5.9 Z-head Counterbalance Force Adjustment.............................................................................. 5-9
5.10 Adjusting the Height Sensor Probe........................................................................................5-10
5.11 Adjusting the Board Sensors .................................................................................................5-11
5.11.1 Program Output for Look Down Configuration (ASPA,196581 Fiber Array) ............5-12
5.12 Initializing the Digital Gauges ................................................................................................5-13
5.13 Software Controlled Light Beacon .........................................................................................5-14
6 Operation .........................................................................................................................................6-1
6.1 Overview ..................................................................................................................................6-1
6.2 Safety First...............................................................................................................................6-1
6.3 Startup .....................................................................................................................................6-1
6.4 Installing the Dispensing Valve................................................................................................6-2
6.4.1 Valve Pneumatic and Electrical Connections .............................................................6-2