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Omron fq2 User Manual
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Setup Procedure for In
spection Items
92
FQ2 User’s Manual
4-2
Setup Pr
ocedure fo
r Inspection Items
The basic step
s fo
r setting up i
nspection items a
re shown bel
ow
.
If measurements are unstab
le
Only one inspection item can be used with the FQ2-S1
@
.
Up to 32 inspection items can be combined and used with
the FQ2-S2
@
or FQ2-S3
@
.
Step 3
Step 2
Step 1
Setting J
u
dgement Parameters
Teaching
Config
u
ring Inspection Items
Step 5
Step 4
Re-teaching
Setting Detailed Items
Note
93
95
Table of Contents
Table of Contents
11
Default Chapter
3
Introduction
3
Meanings of Signal Words
6
Meanings of Alert Symbols
6
Precautions for Safe Use
7
Precautions for Correct Use
9
Table of Contents
11
FQ2-Series Vision Sensors
22
Measurement Process
23
Startup Display and Display Elements
24
Display Elements
25
Testing and Saving Settings
26
Installation and Connections
27
System Configuration
28
Operation
31
Part Names and Functions
31
Touch Finder
33
Sensor Data Units
34
Installation
35
FQ2-S3@-@@@ (Sensors with C-Mounts)
36
Lens Selection
37
Installation Precautions
40
Mounting to DIN Track
41
Using the Touch Finder as a Portable Device (with Battery)
42
Mounting to DIN Track
43
Controlling Operation and Outputting Data with a Parallel Connection
44
Wiring
44
I/O Signal Circuit Diagrams
45
Charging the Battery
53
Setting up Ethernet
55
Connecting to Sensors from External Devices such as Plcs
56
Taking Images
59
Selecting a Sensor for Configuration
60
Setting Conditions for Taking Images
61
Adjusting Image Quality
62
Adjusting Image Brightness with External Lighting
63
Taking Clear Images of Moving Objects
65
Improving the Image Quality of Metallic and Other Shiny Surfaces
66
Adjusting the Timing of Taking Images
68
Adjusting External Lighting Timing
69
Adjusting the Images that Were Taken
70
Filtering the Images (Filter Items)
71
Compensating for Position Offset (Position Compensation Items)
76
Search Position Compensation
80
Edge Rotation Position Compensation
87
Setting up Inspections
91
Default Chapter
92
Inspection Item Selection Guide
92
Setup Procedure for Inspection Items
94
Configuring Inspection Items
95
Modifying Existing Inspection Items
96
Inspecting with the Search Inspection Item
97
Increasing Measurement Position Accuracy
99
Select the Results to Output
100
Unstable Search Results
101
Editing the Model and Measurement Regions
102
Errors
106
Inspecting with the Shape Search II Inspection Item
107
Obtaining Multiple Results Simultaneously
109
Select the Results to Output
110
Unstable Shape Search II Results
111
Increasing Processing Speed
112
Errors
114
Inspecting with the Sensitive Search Inspection Item
115
Reflect in Total Judgement
117
Changing the Number Region Divisions
118
Increasing Processing Speed
119
Errors
121
Inspecting with the Edge Position Inspection Item
122
Reflect in Total Judgement
124
Increasing Processing Speed for Edge Position
127
Errors
128
Inspecting with the Edge Width Inspection Item
129
Reflect in Total Judgement
131
Measurement Data that Can be Logged for Edge Width
132
Inspecting with the Edge Pitch Inspection Item
133
Reflect in Total Judgement
135
Measurement Data that Can be Used for External Outputs and Calculations
136
Inspecting with Color Data Inspection Item
138
Reflect in Total Judgement
140
Measurement Data that Can be Logged (Color Data)
141
Inspecting with the Area Inspection Item
142
Reflect in Total Judgement
144
Changing the Area Detection Conditions
146
Measurement Data that Can be Used for External Outputs and Calculations
147
Inspecting with the Labeling Inspection Item
148
Unstable Labeling Results
150
Changing the Label Detection Conditions
152
Changing the Label Extraction Conditions
153
Reflect in Total Judgement
154
Increasing the Processing Speed
155
Measurement Data that Can be Logged for Labeling
156
Calculations and Judgements Using Inspection Item Data
157
Examples for Calculation
159
Function List
161
Performing Test Measurements
172
Shortening the Measurement Takt Time
174
Increasing Image Input Speed
175
Changing the Image Input Mode
176
Adjusting the Judgement Parameters
177
Checking a List of All Inspection Item Results
179
Saving Data to the Sensor
180
Operation
181
Starting Operation
182
Configuring the Run Mode Display
184
Checking the Trend of Measurement Results with Graphs
186
Histograms
187
Adjusting Judgement Parameters During Operation
189
Convenient Functions
191
Default Chapter
192
Changing the Scene to Change the Line Process
192
Creating New Scenes
193
Setting the Startup Scene
194
Calibration
195
Setting the Calibration Pattern
196
Selecting the Calibration Pattern to Use
201
Display Functions
202
Displaying a Saved Image
203
Automatically Changing to the Display for any Sensor with an NG Result
204
Monitoring the Signal I/O Status
205
Connecting to more than One Sensor
206
Selecting the Display When more than One Sensor Is Connected
208
Logging Measurement Data and Image Data
210
Logging All Data (File Logging)
211
File Format
214
Checking Recent Measurement Trends (Recent Results Logging)
216
Saving Sensor Settings
220
Restoring Data to the Sensor from External Memory
221
SD Card Operations
222
Inserting and Removing SD Cards
223
Checking the Available Space on the SD Card
224
Convenient Functions for Operation
225
Capturing the Displayed Image
226
Setting the Startup Run Display Pattern
227
Convenient Functions for Setup
229
Functions Related to the System
231
Checking Versions
232
Changing the Sensor's BUSY Indicator
233
With a Parallel Connection
235
With the Sensor's Standard Parallel Connection
236
Setting the Measurement Trigger
237
Setting the Outputs
242
Controlling the Sensor from an External Device
248
With a Parallel Interface Sensor Data Unit
258
Setting Output Data
259
Aligning the Data Output Timing with the External Device
264
Changing the Settings of the I/O Signals
272
Controlling Operation from an External Device
273
Connecting through Ethernet
283
Default Chapter
284
Introduction
284
Outputting Data and Controlling Operation through Ethernet/Ip
285
FQ2 Communications for Ethernet/Ip Connections
287
Setting up Ethernet/Ip Communications
291
Tag Data Link Setting Methods
294
Setting the Data to Output Automatically after Measurements
297
Memory Assignments and Commands
302
Timing Chart for Ethernet/Ip Communications
320
Sample Ladder Programming
325
PLC Link Connections
326
Setting up PLC Link Communications
329
Setting the Data to Output Automatically after Measurements
331
Memory Assignments for PLC Link Communications
336
Timing Chart for PLC Link Communications
349
Sample Ladder Programming
351
With TCP No-Protocol Communications
352
Commands
352
Communications
352
Setting up No-Protocol Communications
353
Setting the Data to Output Automatically after Measurements
354
Command List
361
With FINS/TCP No-Protocol Commands
378
Setting up Communications (FINS/TCP)
379
List of FINS Commands
380
FINS Command Details
381
Introduction to RS-232C Connections
394
With RS-232C No-Protocol Communications
395
Setting up No-Protocol Communications
396
Setting the Data to Output Automatically after Measurements
397
Error Histories
400
Error Messages
402
Basic Troubleshooting
403
Appendices
405
Default Chapter
406
Menu Tables
406
Inspect Tab
409
In/Out Tab
416
Test Tab
421
Run Tab Page (from Setup Display)
422
Common Menu Commands
431
External Reference Parameters
432
Weak Smoothing
433
Erosion, Median, Extract Edges, Extract Horizontal Edges, Extract
434
Shape Search II Position Compensation
436
Search Position Compensation
438
Edge Position Compensation
440
Two-Edge Position Compensation
443
Two-Edge Midpoint Compensation
446
Edge Rotation Position Compensation
450
Search
453
Sensitive Search
456
Shape Search II
459
Edge Position
462
Edge Width
463
Edge Pitch
464
Area
466
Color Data
468
Labeling
470
Specifications and Dimensions
474
Touch Finder
481
Battery Specifications
482
Sensor Data Units
485
System Requirements for PC Tool for FQ
488
Updating the Software
493
Connecting a Previous Touch Finder (FQ-D30/D31) to the FQ2-S Sensor
494
LED Safety
499
Requirements from Regulations and Standards
500
Summary of Requirements to User
502
Definitions of Laser Classification
503
Detailed Ethernet/Ip Communications Specifications
504
Index
508
Revision History
514
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Omron fq2 Specifications
General
Brand
Omron
Model
fq2
Category
Digital Camera
Language
English
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