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Piper TURBO ARROW III User Manual

Piper TURBO ARROW III
594 pages
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ARROW III - TURBO ARROW III
ARROW
SERVICE MANUAL
CARD 1 OF 3
PA-28R-201/201T
PIPER AIRCRAFT CORPORATION
(PART NUMBER 761 639)
1A1
Courtesy of Bomar Flying Service
www.bomar.biz

Table of Contents

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Piper TURBO ARROW III Specifications

General IconGeneral
ManufacturerPiper Aircraft
ModelTurbo Arrow III
Horsepower200 hp
Max Takeoff Weight2, 900 lbs
Fuel Capacity72 gallons
Service Ceiling20, 000 ft
Seating Capacity4
TypeSingle-engine piston
PropellerConstant-speed
Landing Distance1, 200 ft

Summary

SECTION I INTRODUCTION

1-1. GENERAL

Provides an overview of the service and maintenance procedures for the PA-28R-201T and 28R-201 Cherokee aircraft.

1-2. SCOPE OF MANUAL

Details the coverage of the manual, including routine service, inspections, and maintenance instructions for various systems.

SECTION II HANDLING AND SERVICING

2-1. INTRODUCTION

Covers routine handling and servicing procedures, component locations, ground handling, and lubrication.

2-8. TORQUE REQUIREMENTS

Details recommended nut torques derived from oil-free cadmium plated threads for airframe installations.

2-10. GROUND HANDLING

Covers essential information for handling the airplane while on the ground, including jacking and towing.

SECTION III INSPECTION

3-4. Inspection Requirements

Details inspection procedures broken into eight major groups, specifying intervals and items to perform.

3-5. Preflight Inspection

Outlines a preflight inspection for the pilot or mechanic, covering various aircraft components.

SECTION IV STRUCTURES

4-14. REMOVAL OF WING

Describes the process for removing the wing, including disconnecting control cables, fuel lines, and landing gear hydraulic lines.

4-15. INSTALLATION OF WING

Details the installation of the wing, including aligning spar bolts, torqueing nuts, and connecting various systems.

4-55. STRUCTURAL REPAIRS

Outlines structural repair methods according to FAA Advisory Circular 43.13-1A, including skin material usage.

SECTION V SURFACE CONTROLS

5-8. REMOVAL OF AILERON CONTROL CABLES

Provides procedures for removing primary and balance control cables from fuselage and wings.

5-9. INSTALLATION OF AILERON CONTROL CABLES

Details the installation of primary and balance control cables, including pulley routing and tension adjustment.

5-12. RIGGING AND ADJUSTMENT OF AILERON CONTROLS

Explains checking and adjusting aileron rigging, including bellcrank neutral position and cable tension.

5-16. RIGGING AND ADJUSTMENT OF STABILATOR CONTROLS

Explains checking and setting stabilator travel and control cable tension.

5-22. RIGGING AND ADJUSTMENT OF STABILATOR TRIM

Explains checking and setting stabilator trim cable tension and rigging.

5-29. RIGGING AND ADJUSTMENT OF RUDDER CONTROLS

Explains checking and setting rudder travel and cable tension.

5-37. RIGGING AND ADJUSTMENT OF WING FLAPS

Explains adjusting flap up stop, step lock, control tension, and checking flap operation.

SECTION VI HYDRAULIC SYSTEM

6-3. TROUBLESHOOTING

Addresses hydraulic system malfunctions, categorizing problems into supplying and landing gear hydraulic systems.

6-5. Removal of Hydraulic Pump

Details the removal of the hydraulic pump and reservoir by disconnecting electrical leads and hydraulic lines.

6-7. Cleaning, Inspection and Repairs of Hydraulic Pump

Covers cleaning, inspection, and repairs for Prestolite hydraulic pump components, focusing on O-rings and brushes.

6-9. Test and Adjustment of Hydraulic Pump

Outlines the test equipment and procedures for testing and adjusting the Prestolite hydraulic pump.

6-10. Installation of Hydraulic Pump

Provides instructions for installing the hydraulic pump, including shock mounts, lines, and electrical leads.

6-11. Gear Back-Up Extender Actuator Assembly

Addresses the gear back-up extender actuator assembly, with warnings and notes for compliance with Piper Service Bulletins.

6-12. Removal of Gear Back-Up Extender Actuator Assembly

Details the removal of the back-up extender actuator located under the rear seat.

6-13. Installation of Gear Back-Up Extender Actuator Assembly

Covers positioning the gear back-up extender actuator against mounting brackets and installing attaching screws.

6-14. Check and Adjustment of Gear Back-Up Extender Actuator

Provides procedures for checking and adjusting the gear back-up extender actuator, including diaphragm failure and spring tension.

6-18. Cleaning, Inspection, and Repair of Nose Gear Actuating Cylinder

Covers cleaning, inspecting, and repairing nose gear actuating cylinder parts for damage and wear.

6-20. Installation of Nose Gear Actuating Cylinder

Covers attaching the cylinder, operating rod end, hydraulic lines, and checking adjustment.

6-24. Cleaning, Inspection and Repair of Main Gear Actuating Cylinder

Covers cleaning, inspecting, and repairing main gear actuating cylinder parts for damage and wear.

6-26. Installation of Main Gear Actuating Cylinder

Covers attaching the cylinder, operating rod end, downlock spring, and hydraulic lines.

6-29. Testing Hydraulic System

Outlines testing procedures for the hydraulic system, including gear and flap operations.

SECTION VII LANDING GEAR AND BRAKE SYSTEM

7-3. TROUBLESHOOTING

Lists mechanical, electrical, and switch troubles peculiar to the landing gear system.

7-7. Cleaning, Inspection and Repair of Nose Gear Oleo

Covers cleaning, inspecting, and repairing nose gear oleo components for wear and damage.

7-9. Removal of Nose Landing Gear

Details the removal of the nose landing gear assembly, including disconnecting springs and links.

7-11. Installation of Nose Landing Gear

Provides instructions for installing the nose landing gear, including steering bellcrank and gear housing.

7-12. Adjustment of Nose Landing Gear (PA-28R-201)

Details the adjustment of the nose gear up stop and hydraulic actuator rod.

7-13. Adjustment of Nose Landing Gear (PA-28R-201T)

Covers adjustment of the nose gear up stop and hydraulic actuator rod for PA-28R-201T.

7-14. Alignment of Nose Landing Gear

Provides procedures for aligning the nose gear, including chalk lines and rudder pedal adjustments.

7-18. Adjustment of Nose Gear Doors

Details adjustment of PA-28R-201 and PA-28R-201T nose gear doors for proper closure.

7-21. Cleaning, Inspection and Repair of Main Gear Oleo

Covers cleaning, inspecting, and repairing main gear oleo components for wear and damage.

7-23. Removal of Main Landing Gear

Details the removal of the main landing gear assembly, including disconnecting springs and links.

7-25. Installation of Main Landing Gear

Provides instructions for installing the main landing gear, including gear support bearings and housing.

7-26. Adjustment of Main Landing Gear

Details the adjustment of the main landing gear oleo housing and downlock mechanism.

7-27. Alignment of Main Landing Gear

Provides procedures for aligning the main landing gear wheels, including toe-in/toe-out correction.

7-31. Adjustment of Main Gear Door Assembly

Details adjustment of main gear door assembly for proper closure.

7-33. Adjustment of Nose Gear Up Limit Switch

Details adjustment of the nose gear up limit switch mounted on the engine mount.

7-34. Adjustment of Nose Gear Down Limit Switch

Provides procedures for adjusting the nose gear down limit switch on the engine mount.

7-36. Adjustment of Main Gear Down Limit Switch

Details adjustment of the main gear down limit switch mounted on the lower drag link.

7-37. Adjustment of Landing Gear Safety Switch (Squat Switch)

Covers adjustment of the landing gear safety switch so it actuates within the last quarter of an inch of gear extension.

7-40. Landing Gear Up/Power Reduced Warning Switch

Details the function of the warning switch, activating horn and red light when gear is not down/locked.

SECTION VIII POWER PLANT [CONTINENTAL]

8-1a. Standard Practices-Engine

Lists suggestions for working on the power plant, including tagging parts and cleaning before assembly.

8-3. Troubleshooting

Refers to Table VIII-III for power plant troubles, causes, and remedies.

8-9. Removal of Propeller

Details the removal of the propeller, including safety precautions and spinner removal.

8-10. Cleaning, Inspection and Repair of Propeller

Covers cleaning, inspecting, and repairing propeller components, including blades and hub.

8-11. Installation of Propeller

Provides procedures for installing the propeller, including safety precautions and torque specifications.

8-12. Checking Propeller Blade Track

Explains checking propeller blade track for excessive difference, indicating bent blades or improper installation.

8-16. Rigging and Adjustment of Propeller Governor

Explains checking and adjusting the propeller governor for high RPM and control system settings.

8-18. Removal of Engine

Details the removal of the engine, including disconnecting electrical switches, fuel lines, and controls.

8-19. Installation of Engine

Provides procedures for installing the engine, including shock mounts, lines, and controls.

8-23. Removal of Turbocharger

Provides procedures for removing the turbocharger assembly, including oil lines and air ducts.

8-24. Installation of Turbocharger

Details installing the turbocharger assembly, aligning exhaust and induction connections.

8-31. Cleaning Induction Air Filter

Provides instructions for cleaning the air filter element and filter box assembly.

8-36. Inspection of Magnetos

Details inspection of contact assemblies, cam follower felt, and distributor block for wear and damage.

SECTION VIIIA POWER PLANT [LYCOMING]

8A-1a. Standard Practices-Engine

Lists suggestions for working on the power plant, including tagging parts and cleaning before assembly.

8A-3. Troubleshooting

Refers to Table VIIIA-II for engine troubles, causes, and suggested remedies.

8A-5. Removal of Propeller

Details propeller removal, including safety precautions and spinner removal.

8A-6. Cleaning, Inspection and Repair of Propeller

Covers cleaning, inspecting, and repairing propeller components, including blades and nuts.

8A-7. Installing Propeller

Provides procedures for installing the propeller, including safety precautions and torque specifications.

8A-8. Blade Track

Explains checking propeller blade track for excessive difference, indicating bent blades or improper installation.

8A-12. Rigging and Adjustment of Propeller Governor

Explains checking and adjusting the propeller governor for high RPM and control system settings.

8A-14. Removal of Engine

Details the removal of the engine, including disconnecting electrical switches, fuel lines, and controls.

8A-15. Installation of Engine

Provides procedures for installing the engine, including shock mounts, lines, and controls.

8A-16. Adjustment of Throttle and Mixture Controls

Details the adjustment of throttle and mixture controls for proper operation and linkage.

8A-21. Adjustment of Idle Speed and Mixture

Details the adjustment of idle speed and mixture for proper engine operation.

8A-27. Inspection of Magneto

Details inspection of contact assemblies, cam follower felt, and distributor block for wear and damage.

8A-28. Removal of Magneto

Details the removal of the magneto, including disconnecting leads and harness plate.

8A-29. Timing Procedure (Internal Timing)

Explains checking internal timing of the magneto using a timing kit or cast-in marks.

8A-30. Installation and Timing Procedure (Timing Magneto to Engine)

Provides procedures for installing and timing the magneto to the engine.

8A-32. Inspection of Harness

Details inspection of lead assemblies for physical damage and checks for continuity and insulation.

8A-37. Removal of Spark Plugs

Provides procedures for removing spark plugs, including handling seized plugs.

8A-38. Inspection and Cleaning of Spark Plugs

Covers visual inspection for defects and cleaning of spark plugs.

8A-39. Installation of Spark Plugs

Details installing spark plugs, including anti-seize compound and torque specifications.

SECTION IX FUEL SYSTEM

9-3. Troubleshooting

Refers to Table IX-III for fuel system troubles, causes, and suggested remedies.

9-6. Inspection and Repair of Fuel Tank

Covers inspection and repair of fuel tanks, including checking for peeling sloshing compound.

9-7. Installation of Fuel Tank

Provides procedures for installing fuel tanks, including connecting sender wires and fuel lines.

9-11. Fuel Quantity Transmitter/Gauge Check (Installed)

Explains checking fuel quantity transmitter units and gauges while installed in the airplane.

9-20a. Auxiliary Fuel Pump System Adjustment (Installed)

Provides procedures for adjusting the auxiliary fuel pump system.

9-20b. Auxiliary Fuel Pump System Operational Check

Outlines operational checks for the auxiliary fuel pump system.

9-24. Adjustment of Electric Fuel Pump (Bench Test)

Provides procedures for adjusting the electric fuel pump on a bench test.

9-25. Adjustment of Electric Fuel Pump (In Airplane)

Details adjusting the electric fuel pump while installed in the airplane.

9-26. Installation of Fuel Pump

Provides procedures for installing the fuel pump, including cover and fuel lines.

9-28. Inspection and Tightening of Fuel Line Union Fittings

Details inspecting and tightening fuel line union fittings for leaks and proper torque.

SECTION X INSTRUMENTS

10-14. Adjustment of Vacuum Regulator Valve

Provides procedures for adjusting the vacuum regulator valve for proper vacuum pressure.

10-18. Troubleshooting

Refers to Table X-I for troubleshooting tips related to the vacuum system.

10-22. Troubleshooting

Refers to Table X-II for troubleshooting the gyro horizon indicator.

10-26. Troubleshooting

Refers to Table X-III for troubleshooting the gyro horizon indicator.

10-30. Troubleshooting

Refers to Table X-IV for troubleshooting the rate of climb indicator.

10-34. Troubleshooting

Refers to Table X-V for troubleshooting the altimeter.

SECTION XI ELECTRICAL SYSTEM

11-3. Troubleshooting

Refers to Table XI-V for electrical system troubles, causes, and remedies.

11-6. Alternator System Test Procedure

Provides procedures for testing the alternator system by switching loads and observing ammeter output.

11-8. Field Current Draw

Details connecting a test ammeter to measure current flowing through the rotor coil.

11-9. Testing Alternator Internal Field Circuit for a Ground

Provides procedures for testing the alternator internal field circuit for a short circuit.

11-11. Testing Rectifiers (Positive)

Details testing the positive case rectifiers using a special test box tool.

11-12. Testing Rectifiers (Negative)

Covers testing the negative case rectifiers in the end shield.

11-16. Testing Stator Coils for Ground

Covers testing stator coils for ground using a 110-volt test lamp.

11-29. Bench Run-Up Test

Outlines bench run-up test procedures for the alternator, including field excitation.

11-30. Bench Hot Stabilization Output Test

Details testing the hot stabilized output of the alternator.

11-31. Checking Alternator Belt Tension

Provides procedures for checking alternator belt tension using a torque wrench.

11-34. Alternator Precautions

Provides precautions for testing or servicing the alternator, emphasizing polarity and avoiding shorts.

11-36. Overhaul of Alternator

Covers overhaul procedures for the alternator, including disassembly and testing.

11-38. Inspection and Testing of Components

Covers inspection and testing of alternator components: rotor, rectifiers, and stator.

SECTION XII ELECTRONICS

12-10. Testing Emergency Locator Transmitter

Outlines precautions and procedures for testing the ELT transmitter.

12-11. Testing Pilot’s Remove Switch

Provides procedures for testing the pilot’s remote switch.

SECTION XIII HEATING AND VENTILATING

13-3. Heater Maintenance

Provides maintenance information for the heater system, including exhaust manifold inspection and control operation.

SECTION XIV ACCESSORIES AND UTILITIES

14-4. Malfunction Procedures

Provides methods for detecting system malfunctions by interpreting gauge readings.

14-5. Special Servicing Procedures

Covers refrigerant safety precautions and system servicing procedures.

14-9. Checking the System for Leaks

Covers methods for checking the system for leaks using detector solution or electronic leak detector.

14-10. Leak Check - Method I

Provides steps for leak checking using a manifold gauge set and refrigerant pressure.

14-11. Leak Check - Method II

Details a second method for leak checking using a charging hose and refrigerant.

14-13. Evacuating the System

Provides procedures for evacuating the system to remove trapped air and moisture.

14-14. Charging the System

Outlines procedures for charging the system after evacuation.

14-15. With a Charging Stand

Describes the preferred method of charging the system using a charging stand.

14-21. Checking Compressor Oil

Covers checking the compressor oil level for York and Sankyo compressors.

14-23. Adjustment of Drive Belt Tension

Provides procedures for adjusting drive belt tensions for York and Sankyo compressors.

14-35. Condenser Assembly Rigging Instructions

Explains rigging instructions for the condenser assembly, including push rod adjustment.

14-44. Air Conditioning Throttle Switch

Details the air conditioning throttle switch and its adjustment procedures.

14-55. Troubleshooting

Refers to Table XIV-VI for troubleshooting the oxygen system.

14-57. Inspection and Maintenance

Provides recommended inspection and maintenance information for oxygen system parts.

14-58. Cleaning and Purging of Oxygen System Components

Covers cleaning and purging oxygen system components, emphasizing cleanliness.

14-61. Leak Tests

Recommends solutions for leak testing and procedures for checking connections.

14-71. Refilling Oxygen System

Provides procedures for refilling the oxygen system, emphasizing safety and qualified personnel.

14-74. Troubleshooting

Refers to Table XIV-VI for troubleshooting the oxygen system.

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