Polaris Sportsman XP 1000 S 2021 - Page 172

3.42
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
9. Remove the exhaust springs retaining the exhaust
pipe to the silencer and remove the pipe from the
vehicle. Insert a clean shop towel into the engine
exhaust ports.
10.Remove the bolts retaining the ECU to the ECU
bracket mount.
11. Remove the (2) screws and washers retaining the
lower portion of the airbox to the frame.
12.Remove the breather hose
r
from the side of the
airbox.
13.Disconnect wire harness from the intake air temp
sensor
t
and ignition coil
y
.
14.Remove 3 of the 4 bolts
u
retaining the intake
runners to the throttle body. Loosen the 4th bolt.
IMPORTANT
Do NOT attempt to remove the intake runners from the
intake plenum.
Do NOT attempt to remove the intake plenum from the
airbox.
15.Lift up on the air box and rotate it towards the left side
of the vehicle. Open the wire harness retainer and
remove the harness. Set the airbox assembly aside.
16.Remove the push rivets retaining the RH portion of
the rear cab to gain access to the bolts retaining the
upper RH frame support.
17.Remove the bolts
i
and upper RH frame support to
allow engine removal.
18.Disconnect the CPS and stator wire harnesses.
19.Depressurize the fuel system at the fuel Schrader
valve. Disconnect the fuel line fitting from the fuel rail
and remove the fuel tank (see Fuel System chapter).
20.Remove the four screws retaining the engine skid
plate and remove the plate from the vehicle.
ENGINE / COOLING SYSTEM