6
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
6.7
13.Insert the Primary Clutch Puller into the drive clutch
and use it to remove the clutch from the shaft.
IMPORTANT
Polaris recommends using a socket wrench to insert
the Primary Clutch Puller. Use of an impact driver is not
recommended as it could damage the Primary Clutch
Puller.
Primary Clutch Puller
PU-52907
14.If removing the inner PVT cover, continue with this
procedure.
a. Remove the (10) screws retaining the inner PVT
cover to the transmission case and remove cover.
b. Remove the old silicone material from the inner
PVT cover and transmission case using a wire
brush. Clean both surfaces thoroughly in
preparation for assembly.
PVT ASSEMBLY
1. Inspect the inner PVT cover. Replace if cracked or
damaged. The mating surface must be clean to
ensure adhesion of new silicone sealant.
2. Be sure to “flame treat” the inner PVT cover prior to
applying silicone to ensure good adhesion. Pass the
flame of a propane torch back and forth quickly over
the area where the silicone is to be applied (2-3
inches from the flame tip is recommended). Do not
hold the torch too close to the surface. Keep the torch
moving to prevent damage.
3. Apply a bead of RTV silicone sealant to the outside
edge of the inner PVT cover
q
to ensure a water tight
fit between the cover and the transmission.
4. Install the (10) screws retaining the inner PVT cover
to the transmission case. Torque screws to
specification.
TORQUE
Inner PVT Cover Fasteners
5 ft-lbs (7 N·m)
5. Wipe away any excess silicone sealant.
6. Clean end of taper on crankshaft and the taper bore
inside drive clutch using a tapered reamer.
PVT SYSTEM
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