Polaris Sportsman XP 1000 S 2021 - Drive Clutch Bushing Service

6
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
6.19
DRIVE CLUTCH BUSHING SERVICE
NOTICE
Special Tools are required for this service.
CLUTCH BUSHING TOOL KIT (PN 2201379-A)
ITEM
QTY.
PART DESCRIPTION PART #
q
1
Puller Tool 5132027
r
1 Puller Nut 5132501
y
1
Main Adapter
5132029
u
1
Bushing Removal Tool
5132028
–
1
Bushing Tool
PA-47336
ADDITIONAL SPECIAL TOOLS
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Replacement Tool
Kit
2871226
1 Piston Pin Puller 2870386
CLUTCH BUSHING REPLACEMENT TOOL KIT (PN
2871226)
ITEM
QTY.
PART DESCRIPTION PART #
w
1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
e
1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
ITEM
QTY.
PART DESCRIPTION PART #
t
1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
i
1
Main Puller Adapter
5020632
o
1
Adapter Reducer
5010279
a
1
Number Two Puller
Adapter
5020633
NOTICE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
MOVEABLE SHEAVE – BUSHING REMOVAL
1. Remove clutch as outlined previously in this chapter.
PVT SYSTEM