Polaris Sportsman XP 1000 S 2021 - Brake System

10
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
10.3
GENERAL INFORMATION
GENERAL BRAKE SPECIFICATIONS
DOMESTIC MODELS
FRONT BRAKES
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness
–
.180” / 4.6 mm
Brake Disc Thickness .187” / 4.75 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurement
–
.002” / .051 mm
Brake Disc Runout
–
.010” / .254 mm
Caliper Piston Diameter
1.5000” / 38.1 mm 1.4985” / 38.06 mm
Caliper Bore Diameter
1.505” / 38.23 mm 1.510” / 38.35 mm
REAR BRAKES
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness
–
.180” / 4.6 mm
Brake Disc Thickness .187” / 4.75 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurements
–
.002” / .051 mm
Brake Disc Runout
–
.010” / .254 mm
Caliper Piston Diameter
1.0000” / 25.4 mm 0.9985” / 25.36 mm
Caliper Bore Diameter
1.003” / 25.48 mm 1.004” / 25.5 mm
INTERNATIONAL MODELS
FRONT BRAKES
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness 0.297” / 7.56 mm .180” / 4.6 mm
Brake Disc Thickness .187” / 4.77 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurement
–
.002” / .051 mm
Brake Disc Runout 0.02” / 0.51 mm .010” / .254 mm
Caliper Piston Diameter
1.25” / 31.73 mm 1.4985” / 38.06 mm
Caliper Bore Diameter
1.253” / 31.83 mm 1.510” / 38.35 mm
REAR BRAKES
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness 0.297” / 7.56 mm .180” / 4.6 mm
Brake Disc Thickness .187” / 4.77 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurements
–
.002” / .051 mm
Brake Disc Runout 0.02” / 0.51 mm .010” / .254 mm
Caliper Piston (AUX) Diameter
1.5” / 38.10 mm 0.9985” / 25.36 mm
Caliper Piston (SERV) Diameter
1.25” / 31.73 mm 1.004” / 25.5 mm
SPECIAL TOOLS / BRAKE FLUID
PART NUMBER TOOL DESCRIPTION
2870975
Mity Vac® Pressure Test Tool
2872189 Polaris DOT 4 Brake Fluid
Bosch Automotive Service Solutions 1-800-345–2233
or www.polaris.service-solutions.com
BRAKE SYSTEM