Polaris Sportsman XP 1000 S 2021 - Chapter 11 Body; Frame

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9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
11.1
BODY / FRAME
CHAPTER 11
BODY / FRAME
GENERAL INFORMATION.. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... 11.3
DECAL REPLACEMENT. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . 11.3
PLASTIC PUSH RIVET REMOVAL. .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . 11.3
MULTI-FUNCTION PLIERS . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... 11.3
BODY SERVICE. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. 11.4
HEADLIGHT POD . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. 11.4
HEADLIGHT POD DISASSEMBLY . . .. . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . .. 11.4
HEADLIGHT POD ASSEMBLY. . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . .11.4
SEAT.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ..11.5
SEAT REMOVAL . . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. 11.5
SEAT INSTALLATION . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . .11.5
SIDE PANELS .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . .11.6
SIDE PANEL REMOVAL . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . 11.6
SIDE PANEL INSTALLATION . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . 11.6
MUD GUARDS . . .. . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . .. 11.7
MUD GUARD REMOVAL / INSTALLATION .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 11.7
FRONT RACK / STORAGE BOX . . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . 11.8
FRONT RACK REMOVAL . . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . .11.8
FRONT RACK INSTALLATION. ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . .. 11.9
FRONT BUMPER. . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . .. 11.10
FRONT BUMPER REMOVAL . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . . 11.10
FRONT BUMPER INSTALLATION . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... 11.10
FRONT BUMPER COVER . . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . .11.11
FRONT BUMPER COVER REMOVAL. .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . ..11.11
FRONT BUMPER COVER INSTALLATION... . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .11.11
FRONT CAB. . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... 11.12
FRONT CAB REMOVAL . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. 11.12
FRONT CAB INSTALLATION . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . 11.12
REAR RACK / STORAGE BOX . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . 11.15
REAR RACK REMOVAL . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. 11.15
REAR RACK INSTALLATION . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 11.15
REAR BUMPER . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 11.17
REAR BUMPER REMOVAL. . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. 11.17
REAR BUMPER INSTALLATION.. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . 11.17
REAR BUMPER COVER . . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . . 11.19
REAR BUMPER COVER REMOVAL . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. 11.19
REAR BUMPER COVER INSTALLATION .. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... 11.19
REAR CAB . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 11.20
REAR CAB REMOVAL / INSTALLATION . . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . 11.20
LICENSE PLATE BRACKET (INTERNATIONAL MODELS) . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . . 11.20
LICENSE PLATE BRACKET REMOVAL / INSTALLATION . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . 11.20