Polaris Sportsman XP 1000 S 2021 - Chapter 12 Body Electrical

12
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
12.1
BODY ELECTRICAL
CHAPTER 12
BODY ELECTRICAL
GENERAL INFORMATION.. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ...12.4
SPECIAL TOOLS . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . .12.4
CHASSIS HARNESS. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..12.5
HARNESS RETENTION LOCATIONS. . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ...12.5
HARNESS ROUTING. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . ..12.6
SWITCHES / CONTROLS ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . ..12.7
BRAKE SWITCH . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . .12.7
IGNITION KEY SWITCH . . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... .12.7
IGNITION KEY SWITCH (INTERNATIONAL MODELS) . . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . ..12.7
DRIVE LINE SWITCH. . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. .12.8
OFF / RUN SWITCH . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ..12.8
LEFT-HAND SWITCH CONTROLS .. . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . .12.9
REVERSE / MODE BUTTON . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12.10
HEADLAMP SWITCH. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . 12.10
GEAR SELECTOR RESISTOR MODULE . .. . ... . ... . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... 12.11
TRANSMISSION (GEAR POSITION) SWITCH .. . ... . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . 12.11
BATTERY SERVICE. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . 12.12
BATTERY STORAGE. .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 12.12
BATTERY REMOVAL .. . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . 12.12
BATTERY INSTALLATION . . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . .. . . ... . ... . 12.13
BATTERY IDENTIFICATION . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. 12.14
LEAD ACID CONVENTIONAL BATTERY. . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. 12.14
LEAD ACID CONVENTIONAL BATTERY ACTIVATION . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 12.14
LEAD ACID CONVENTIONAL BATTERY INSPECTION . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. 12.15
LEAD ACID CONVENTIONAL BATTERY CHARGING AND TESTING .. . ... . .. . . .. . . .. . . ... . ... 12.15
LEAD ACID CONVENTIONAL BATTERY MAINTENANCE. ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . . 12.16
DRY SHIPPED AGM BATTERY .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . .. 12.16
DRY SHIPPED AGM BATTERY ACTIVATION . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . 12.16
DRY SHIPPED AGM BATTERY CHARGING AND TESTING. ... . ... . ... . ... . .. . . .. . . ... . ... . ... 12.18
DRY SHIPPED AGM BATTERY MAINTENANCE .. . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 12.18
LEAD ACID LOW MAINTENANCE BATTERY .. . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . 12.18
LEAD ACID LOW MAINTENANCE BATTERY CHARGING AND TESTING . . ... . .. . . .. . . .. . . .. . . 12.18
LEAD ACID LOW MAINTENANCE BATTERY MAINTENANCE . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 12.19
AGM LOW MAINTENANCE BATTERY . . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 12.19
AGM LOW MAINTENANCE BATTERY CHARGING . . ... . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. 12.19
AGM BATTERY CHARGING - LOW CHARGE. .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . .. 12.19
AGM BATTERY CHARGING - DEEPLY DISCHARGED (BELOW 3 VOLTS) . . . .. . . .. . . .. . . .. . . .. 12.19
AGM LOW MAINTENANCE BATTERY TESTING. ... . . .. . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. 12.20
AGM LOW MAINTENANCE BATTERY MAINTENANCE . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 12.20
CHARGING SYSTEM . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . 12.21
CHARGING SYSTEM OVERVIEW .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. 12.21