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9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
BRAKE CALIPER SERVICE
CALIPER REMOVAL
1. Loosen the (4) wheel nuts.
2. Elevate and support the side of the ATV in which the
caliper is being serviced.
CAUTION
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
3. Remove the wheel nuts and wheel.
4. Place a suitable container under the caliper to catch
brake fluid draining from brake line. Using a wrench,
loosen and remove brake line from the caliper.
5. Remove (2) caliper mounting bolts and remove the
caliper assembly from the bearing carrier.
CALIPER DISASSEMBLY
1. Push mount bracket inward and slip outer brake pad
past the edge of the pin. Remove the inner brake pad.
2. Remove mount bracket, pin seal boot, and pin
bushing boot.
3. Apply force to the back of the piston through the open
brake fluid supply port. This will remove the piston
from the caliper body. Also remove the O-rings at this
time.
BRAKE SYSTEM
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