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9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
CLUTCH BUSHING INSTALLATION
1. Install Number Two Puller Adapter
a
onto puller.
2. Install the Adapter Reducer
o
onto puller.
3. Apply Loctite® 648 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool
w
and install
assembly into sheave.
6. Install left hand thread nut onto puller rod and hand
tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut from puller rod and set aside.
9. Remove installation tool and clutch sheave from
puller.
DRIVEN CLUTCH ASSEMBLY
1. Align the X’s
q
on the moveable and stationary
sheaves.
2. Install the square sliders
w
and slider pins
e
.
PVT SYSTEM
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