8.2
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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DRIVE SHAFT SERVICE . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . ..8.40
DRIVE SHAFT / CV JOINT HANDLING TIPS . . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . .8.40
OUTER CV JOINT / BOOT REPLACEMENT . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . ..8.40
INNER PLUNGING JOINT / BOOT REPLACEMENT. . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..8.42
REAR PROPSHAFT. . ... . .. . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .8.45
REMOVAL. . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .. . . ... .8.45
INSTALLATION . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ..8.45
REAR GEARCASE . . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .8.46
GEARCASE REMOVAL.. . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .8.46
GEARCASE DISASSEMBLY / INSPECTION . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ..8.47
GEARCASE BEARING AND SEAL REPLACEMENT . .. . ... . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . ..8.48
GEARCASE ASSEMBLY .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . ..8.50
REAR GEARCASE ASSEMBLY VIEW . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . .8.52
GEARCASE INSTALLATION.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. .8.53
FINAL DRIVE