Polaris Sportsman XP 1000 S 2021 - Page 527

IX
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
IX.7
Test .....................................................................4.30
Stator Cover
Assembly View ......................................................3.39
Installation ............................................................3.16
Stator Housing
Removal...............................................................3.54
Steering
Assembly View ....................................................... 9.5
Inspection.............................................................2.38
Power Steering Unit (EPS Models).............................2.38
Suspension
Compression Adjustment (Walker Evans™) .................2.42
Inspection.............................................................2.41
Shock Analysis ......................................................1.70
Spring Adjustment (Sachs) .......................................2.42
Spring Adjustment (Walker Evans™) .................. 2.41, 9.38
Switch
Brake...................................................................12.7
Drive Line .............................................................12.8
Headlamp........................................................... 12.10
Ignition Key...........................................................12.7
Ignition Key (International Models) .............................12.7
Left-Hand Controls .................................................12.9
OFF / RUN............................................................12.8
Transmission (Gear Position) .................................. 12.11
Switches / Controls
Drive Line Switch ...................................................12.8
Headlamp Switch ................................................. 12.10
Left-Hand .............................................................12.9
OFF / RUN Switch ..................................................12.8
Reverse / Mode Button .......................................... 12.10
T
T-MAP Sensor
Operation Overview ................................................4.23
Test .....................................................................4.23
Temperature / Manifold Absolute Pressure (T-MAP)
Replacement.........................................................4.23
Thermostat
Replacement.........................................................3.17
Throttle Control Sensor
Lever Replacement ................................................4.26
Replacement.........................................................4.25
Test .....................................................................4.25
Throttle Lever Position Sensor
Overview ..............................................................4.25
Thrust Washer
Inspection.............................................................6.16
Tie Rod / Tie Rod End
Replacement.........................................................9.13
Tie Rod End
Inspection.............................................................2.38
Timing
Balance Shaft ........................................................3.69
Counterbalance Shaft .............................................3.69
Quick Reference ....................................................3.77
Tire
Inspection.............................................................2.31
Pressure ..............................................................2.31
Toe
Alignment .............................................................2.39
Torque
Master .................................................................1.14
Torque Sequence
Drive Coupler / Starter Gear .....................................3.38
Engine Components ...............................................3.25
Transmission
Assembly .............................................................7.16
Assembly View ......................................................7.22
Bellcrank Shift Shaft................................................. 7.9
Cam Shift Shaft....................................................... 7.9
Clutch Input Shaft.................................................... 7.9
Coupler Input Shaft.................................................. 7.9
Disassembly .......................................................... 7.6
Installation ............................................................7.20
Lubrication............................................................2.32
Primary Shaft ......................................................... 7.9
Rear Output Shaft ................................................... 7.9
Removal................................................................ 7.4
Reverse Shaft......................................................... 7.9
Shaft Service.......................................................... 7.9
Vent Routing .......................................................... 7.3
Transmission (Gear Position)
Switch................................................................ 12.11
Transmission Diagnostics
Hard Shifting .........................................................1.63
Transmission Isolation.............................................1.63
Transmission Lubrication
Specifications ......................................................... 7.2
Trouble Code List
(ORV Master) ........................................................1.45
Trouble Tree
Guided Symptom Diagnostic.....................................1.25
Troubleshooting
Brake Noise ..........................................................1.65
Cooling System......................................................1.37
Engine .................................................................1.35
EPS Non-Functional MIL Off .....................................1.68
EPS Non-Functional MIL On .....................................1.67
EPS Using Digital Wrench®......................................1.69
Front Gearcase (ADC).............................................8.31
Fuel System ..........................................................1.58
Misfire Detection ....................................................1.56
PVT System ..........................................................1.60
Tube
Oil Passage ..........................................................3.67
U
Upper Crankcase
Assembly .............................................................3.65
Upper Steering Post
Installation ............................................................. 9.8
Removal................................................................ 9.7
V
Valve
Assembly View ......................................................3.29
Height..................................................................3.30
Inspection.............................................................3.50
Sealing Test ..........................................................3.73
Seat Reconditioning................................................3.51
Valve Clearance
Adjustment ...........................................................2.24
Valve Cover
Assembly View ......................................................3.27
Removal...............................................................3.46
Valve Guide
Inspection.............................................................3.50
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