Polaris Sportsman XP 1000 S 2021 - Page 96

2.12
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
ITEM REMARKS
Cam Chain Tensioner
Inspect; clean; replace as needed
D
Clutches (Drive/Driven) Inspect; clean; replace worn parts
XU
Cooling Hoses Inspect for leaks
Cooling System Inspect coolant strength seasonally; pressure test system yearly.
Drive Belt
Inspect; replace as needed
XU / E
Engine Breather Inspect, clean, replace if necessary
XU
Engine Mounts Inspect
XU
Engine Oil Change the oil and filter
Exhaust Pipe / Silencer / Joints Inspect; replace worn parts as necessary
XU Front / Rear Gearcase Fluid
Change fluid
XU
Front / Rear Suspension
Lubricate
XU / D
Fuel System
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel
lines/rail and fuel pump.
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
XU Radiator
Inspect; clean external surfaces
Shift Linkage Inspect
XU Shock Absorbers
Inspect for leaks, loose joints, and wear
Spark Arrestor Inspect; clean screen
XU
Spark Plug Inspect; replace as needed
D
Steering
Lubricate
E
Throttle Body Intake Duct Inspect ducts for proper sealing / air leaks
XU Throttle Cable
Inspect; adjust; lubricate; replace if necessary
XU Transmission Fluid
Change fluid
Valve Clearance
Inspect; adjust as needed
D
Wheel Bearings Inspect; replace as needed
XU
Wiring
Inspect for wear, routing, security; apply dielectric grease to
connectors subjected to water, mud, etc.
425 HOUR / 4250 MILE (6400 KM) SERVICE
ITEM REMARKS
XU / D Brake Pad Wear
Inspect
XU
Engine Oil
Check level
XU Front / Rear Gearcase Fluid Check level
XU
Fuel System Check
Inspect; cycle key to pressurize fuel pump; check lines and fittings for
leaks and abrasion.
XU Transmission Fluid Check level
MAINTENANCE