Assembly
Completing the forestay (R20 – R40)
19
5.1.3.3 Cold-heading the rod end
After the rod end has been cold-headed no more bushings or spacer hoses can be fitted
and their order can no longer be changed.
-head the lower rod end after ensuring that all bushings and spacer hoses have
Cold-head the rod end according to the rod manufacturer's instructions.
Once the rod end has been cold-headed, continue the assembly with 5.1.5 Fitting the furling
sections .
Pos: 26 /ZINDEL/Rollref fanlagen/Montage/ Alu/R10 - R40/wire/ headline_Drahtvor stag vorbereiten @ 1\mod_14 25888923859_13349. docx @ 14037 @ 3 @ 1
5.1.4 Preparing the wire forestay
Pos: 27 /ZINDEL/Rollref fanlagen/Montage/ wire/Walztermin al @ 1\mod_142539639020 3_13349.docx @ 14033 @ 4 @ 1
5.1.4.1 Roller-swaging the lower terminal on to the wire forestay
Risk of breaking the forestay
The terminal must be fitted by qualified personnel using suitable tools.
Roller-swage the supplied lower terminal on to the wire forestay.
Pos: 28 /ZINDEL/Rollref fanlagen/Montage/ Alu/R10 - R40/wire/ Buchsen und Schläuche auf Dr aht aufschieben @ 1\mod_139 9643073654_13349.d ocx @ 13912 @ 455555 @ 1
5.1.4.2 Sliding bushings and spacer hoses on to the wire forestay
Errors made in sliding on of bushings and spacer hoses can make assembly of the furling sections
impossible. Take particular care when sliding on the bushings and spacer hoses. Follow the given
sequence precisely.
The procedure to be taken for a rod forestay is given in Sliding bushings and spacer hoses on to
the rod forestay on page 15.
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