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Schmidt AS 990 User Manual

Schmidt AS 990
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Translation of Original Operating Instructions
Airport Sweeper / Airport Stand Cleaner
2017-02-02 1
Product group: Sweeper
Operating Instructions
Airport Sweeper
Airport Stand Cleaner
Model: AS 990
List No. 1048964-2 from 70-1-001 en Edition 11
Read the operating instructions before putting the machine into operation.
Keep the operating instructions in the machine and include them with the machine
if it is transferred.
We reserve the right to make changes to the technical details included in the
specifications and diagrams in these operating instructions. Reproduction,
translation and photocopying in whole or in part without written permission
is forbidden.
Aebi Schmidt Deutschland GmbH
Albtalstraße 36, 79837 St. Blasien, Germany
Telephone: +49 7672 412 0 Internet: www.aebi-schmidt.com
Fax: +49 7672 412 230 E-mail: info@aebi-schmidt.com

Table of Contents

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Schmidt AS 990 Specifications

General IconGeneral
BrandSchmidt
ModelAS 990
CategoryBlower
LanguageEnglish

Summary

Operating Instructions

Airport Sweeper / Airport Stand Cleaner

Manual for the operation of the Airport Sweeper / Airport Stand Cleaner.

The operating instructions

Corrections and amendments to technical documents

Procedure for suggesting changes or reporting errors in the manual.

Explanation of symbols and safety notices

Explanation of symbols

Explanation of symbols used in the manual for safety and information.

Safety regulations

General safety regulations and notices to be observed for machine operation.

Description

General information

Overview of the Airport Sweeper AS 990 and its optional equipment.

Operating personnel

Prerequisites and requirements for operating personnel.

Personal protection equipment

Hearing protection

Guidelines for wearing hearing protection when operating the machine.

Gloves

Recommendations for wearing gloves to protect hands from hazards.

Safety shoes

Advice on wearing safety shoes for foot protection and grip.

Protective measures to be taken by the user

Park the vehicle safely.

Procedures for safely parking the machine before carrying out work.

General notes on the danger area

Guidelines for managing danger areas when visibility is limited.

Safety equipment

EMERGENCY STOP switch

Location and operation of the emergency stop switches on the machine.

Labelling

Danger sign

Explanation of danger signs and their meanings for operator safety.

Technical data

Type plate

Description of information found on the machine type plate.

Weights/dimensions

Weight and dimension specifications for the MB 2032 carrier vehicle.

Intended use

Noise emissions and vibration

Noise emissions

Details on noise levels in the driver's cab and required hearing protection.

Vehicle requirements for mounting the AS 990

Parts description

Control panel

Description and adjustment of the main control panel in the driver's cab.

Hand-held control panel

Description of the hand-held control panel and its functions.

Hydraulic system

Hydraulic tank

Description of the hydraulic tank, its components and oil level check.

Hydraulic pumps driven by the auxiliary engine

Details of hydraulic pumps driven by the auxiliary engine.

Control cabinet

Fuses

Table listing fuses, their ratings, and associated functions.

Water system

Water tank

Description of the water tank, its equipment, filling, and emptying.

Water pump

Details of the water pump, its drive, and function.

Cleaning systems

Cleaning equipment with spray hose

Description of the spray hose for cleaning work and its water connection.

High-pressure cleaning system

Operation and use of the high-pressure cleaning system for stubborn dirt.

Debris hopper

Tipping the hopper

Procedures and safety warnings for tipping the debris hopper.

Emergency tipping for the debris hopper

Procedures and safety precautions for emergency hopper tipping.

Pick-up Systems

Debris pick-up unit

Details on the debris pick-up unit, its drive, and use restrictions.

Side suction unit

Details on the side suction unit, its operation, and use restrictions.

Wanderhose

Description of the wanderhose

Details on the wanderhose boom, control panel, and output adjustment.

High-pressure cleaning system (100 bar)

Front-mounted machines

Aebi Schmidt vehicle plate

Information on attaching front-mounted machines and vehicle plate requirements.

Hydraulic systems for front-mounted machinery

Hydraulic valve block

Location of the hydraulic valve block for attachment control.

Single hydraulic pump

Details of the single hydraulic pump for front-mounted machinery.

Hydraulic connections for controlling the snow plough

Airport stand cleaning system

Hopper floor heating

Controlling the machine via the control panel

Start auxiliary engine

Procedure for starting the auxiliary engine, including connection to PLC controller.

Switching off the auxiliary engine

Information display

Menu

Level 1

Description of Level 1 menu for frequently used functions.

Sweep

Putting the disc brush into operation

Procedure for putting the disc brush into and out of operation.

Putting the sweeper unit into operation

Procedure for putting the sweeper unit into and out of operation.

Putting the suction unit into operation

Procedure for putting the suction unit into and out of operation.

Suction and sweeping with the sweeper

Procedure for operating suction and sweeping functions simultaneously.

Putting the side suction into operation

Procedure for putting the side suction unit into and out of operation.

Putting the sprayer/front spray bar into operation

Procedure for putting the sprayer or front spray bar into operation.

Putting the foam path marking into operation

Procedure for activating the foam path marking function.

Adjusting the blower output

Instructions for adjusting the blower output and increasing/decreasing power.

EMERGENCY STOP

Procedure for using the emergency STOP switch and restarting the engine.

Putting the blower unit into operation

Procedure for putting the blower unit into operation and setting blowing direction.

Junction skip

Procedure for using the junction skip function in sweep mode.

Acoustic warning signal

Explanation of acoustic warning signals and how to rectify causes.

Switching on the high-pressure spray bar in front of the sweeper unit

Procedure for switching on the high-pressure spray bar and safety warnings.

Controlling front-mounted machine

Operation of front-mounted machines like snowplough or magnetic beam.

Automatic mode

Procedure for automatic operation of front-mounted attachments.

Set plough relief

Procedure for setting plough relief for front-mounted machines.

Control snowplough with foldable side blade

Procedure for controlling the snowplough's foldable side blade.

Activate the wanderhose

Procedure for activating the wanderhose and its associated functions.

Service menu for the driver

Accessing and reading operating data via the service menu.

Activating the airport stand cleaner

Putting the suction unit into operation

Procedure for putting the suction unit into operation for airport stand cleaning.

Switching on the detergent on the front sprayer bar

Procedure for switching on detergent on the front sprayer bar.

Switching on the detergent on the spray bar in front of the sweeper unit

Procedure for switching on detergent on the spray bar in front of the sweeper.

Switching on the high-pressure spray bar in front of the sweeper unit

Procedure for switching on the high-pressure spray bar and safety warnings.

Activate front spray bar

Procedure for activating the front spray bar and adjusting water exits.

Hopper control

Adjustment work

Set the display brightness

Procedure for setting the display brightness via the control panel.

Setting up and measuring the sweep range of the cylindrical brush

Procedure for setting and measuring the sweep range of the cylindrical brush.

Adjusting the side suction unit

Instructions for adjusting the side suction unit, rubber bars, and debris flap.

Disc brush, setting the sweeping pattern

Procedure for setting disc brushes at an angle for efficient sweeping.

Disc brush, setting the contact pressure

Procedure for setting disc brush contact pressure and swivel pressure.

Transit travel

Transport speed

Guidelines for safe transport speed, road conditions, and attachments.

Operation

Daily pre-operational checks

Essential daily checks before operating the machine.

Before using the machine

Safety regulations and checks to perform before operating the machine.

Debris suction operation with disc brush

Procedure and safety warnings for debris suction with disc brush.

Sweeper suction operation with cylindrical brush

Procedure and notes for sweeper suction operation using a cylindrical brush.

Suction operation - liquid pick-up (without cylindrical brush)

Procedure and notes for liquid pick-up operation without a cylindrical brush.

Liquid pick-up unit

Procedure and notes for liquid pick-up unit operation.

Empty hopper

Safety warnings and procedures for emptying the hopper.

Letting out dirty water / de-icing agents

Procedure for draining dirty water and de-icing agents from the container.

Emptying remaining dirty water / de-icing agents

Procedure for emptying remaining dirty water or de-icing agents.

Unloading debris from the hopper

Procedure and safety warnings for unloading debris from the hopper.

Lower debris hopper

Procedure and safety warnings for lowering the debris hopper.

Front-mounted machines

Safety warning regarding front axle load limits for front-mounted machines.

Snow plough

Procedure for operating the snow plough and switching on ground pressure.

Checking and care of the vehicle after use

Extent of wear

Disc brushes

Guidelines for replacing disc brushes based on bristle length.

Debris pick-up unit

Instructions for replacing castor wheels and front rubber bars.

Cylindrical brushes

Guidelines for replacing cylindrical brushes based on sweep range or damage.

Side suction unit

Instructions for replacing rubber bars on the side suction unit.

Attaching and detaching machine parts

Attaching and detaching the suction vehicle using the quick change system

Safety and procedures for attaching/detaching suction vehicle via quick change system.

Lower front-mounted machine with pressure

Procedure for lowering front-mounted machines with pressure for quick change.

Faults

Dirt pick-up insufficient

Troubleshooting for insufficient dirt pick-up.

Engine not starting

Troubleshooting for engine starting problems.

Water not supplied by water system

Troubleshooting for no water supply from the water system.

Warning and notice symbols

Compressed air supply too low.

Explanation of low compressed air supply and protective measures.

Reversing

Transit travel

After sweeping

Towing

Maintenance work that the driver may carry out

General maintenance

General maintenance tasks that can be performed by the driver.

Refilling the carbamide tank

Filling the water tank

Filling the cleaning agent tank

Cleaning the water filter

Cleaning the machine

Cleaning the machine with high pressure cleaner

Safety warnings and procedures for cleaning the machine with a high-pressure cleaner.

Cleaning brushes of foreign bodies

Drain water system

Activate drain mode

Procedure for activating drain mode to purge water systems with air.

Drain water system

Maintenance and repair work that may only be carried out by workshop personnel

Maintenance notes:

Maintenance service

Hydraulic filter

Schedule for the first hydraulic filter change after 50 hours of operation.

Hydraulic oil

Guidelines for hydraulic oil change and maintenance schedule.

Lubrication and maintenance schedule

Notes on lubrication via a central lubrication unit

Instructions for using and maintaining the central lubrication unit.

Maintenance schedule

Vehicle

Maintenance schedule for the vehicle, including lubrication points and intervals.

Debris pick-up unit

Maintenance schedule for the debris pick-up unit

Maintenance schedule for the debris pick-up unit, including lubrication and checks.

Layout

Maintenance schedule for various components

Maintenance schedule for various components based on operating hours.

Liquid pick-up unit

Maintenance schedule for the liquid pick-up unit

Maintenance schedule for the liquid pick-up unit, including lubrication and checks.

General maintenance

General maintenance checks for lighting, connections, wheels, and warning plates.

Maintenance and repair work

Changing the cylindrical brush

Procedure for disassembling and installing cylindrical brushes, including safety warnings.

Changing disc brushes

Grease the brush drive universal joint

Procedure for greasing the brush drive universal joint, including safety warnings.

Changing the hydraulic oil and filter

Filter change

Procedure for taking out and installing the return filter.

Changing the hydraulic oil

Replace castor wheel

Procedure for disassembling and replacing castor wheels, including safety warnings.

Changing the rubber bars

Setting the wear plates

Procedure for setting wear plates to the correct distance from the sweeping surface.

Changing hydraulic hoses

Vehicle hydraulics Changing the hydraulic oil and filter

Filter change

Procedure for taking out and installing the hydraulic filter.

Changing hydraulic fluid

Electrohydraulics Changing the oil and cleaning the oil strainer

Pump drive via belts

Welding work

Circuit diagrams

Special tools and their use

Auxiliary engine

Description and use of the oil drain device for the auxiliary engine.

Shutdown

Sweep and pick-up unit

Procedures for parking, cleaning, lubrication, and protecting the sweep and pick-up unit.