Segway SNARLER ATV 2021 Series - Piston Wear

ENGINE TOP END
ENGINE TOP END
3-5-31
D
D
B
B
C
C
C
C
A
A
A
A
B
B
B
B
A
A
E
E
◆
Install:
Dowel Pins
【
A
】
New Cylinder Base Gasket
【
B
】
Cylinder
【
C
】
Bolt
【
D
】
◆
Tighten:
Torque
Bolt
【
D
】
9.8 N·m (1.0 kgf·m, 87 in·lb)
CAUTION
CAUTION
Base gasket and surfaces must be DRY and oil free.
Use care upon assembly to keep oil away.
◆
Apply liquid gasket
【
E
】
to meeting surface of the
crankcase.
Cylinder Wear
Cylinder Wear
◆
Since there is a difference in cylinder wear in
diff erent directions, take a side-to-side and a front-
to-back measurement at each of the three locations
(total of six measurements) shown in the fi gure.
If any of the cylinder inside diameter measurements
exceeds the service limit, replace the cylinder.
10 mm (0.4 in.)
【
A
】
60 mm (2.4 in.)
【
B
】
20 mm (0.8 in.)
【
C
】
Cylinder inside Diameter:
Standard:
Ⅰ
98.992 ~ 99.000 mm (3.8973" ~ 3.8976")
Ⅱ
99.000 ~ 99.008 mm (3.8976" ~ 3.8980")
Service Limit:
Ⅰ
99.08 mm (3.9008")
Ⅱ
99.09 mm (3.9012")
Piston Wear
Piston Wear
◆
Measure the outside diameter
【
A
】
of each piston
5mm (0.20 in.)
【
B
】
up from the bottom of the
piston at a right angle to the direction of the piston
pin.
If the measurement is under service limit, replace the
piston.
Piston Diameter:
Standard:
Ⅰ
98.931 ~ 98.941 mm (3.8949" ~ 3.8953")
Ⅱ
98.939 ~ 98.949 mm (3.8952" ~ 3.8956")
Service Limit:
Ⅰ
98.81 mm (3.8902")
Ⅱ
98.82 mm (3.8906")