Segway SNARLER ATV 2021 Series - Drive Pulley and Driven Pulley Installation

CVT SYSTEM
CVT SYSTEM
3-6-21
Drive Pulley and Driven Pulley Installation
Drive Pulley and Driven Pulley Installation
◆
Clean the following portions with an oil-less
cleaning fluid such as trichloroethylene or
acetone.
Fixed Sheave Tapered Portion
【
A
】
Crankshaft Tapered Portion
【
B
】
!
WARNING
WARNING
These cleaning fl uids are usually highly fl ammable and
harmful if breathed for prolonged periods. Be sure to
heed the fl uid manufacturer’s warnings.
◆
Combine the CVT Drive Pulley Assembly
【
C
】
,
CVT Driven Pulley Assembly
【
D
】
and Belt
【
E
】
and install them to taper
【
B
】
of the Crankshaft and
spline of the Transmission Main Shaft.
◆
Install
Spacer 12
×
28
×
6
【
G
】
CVT Drive Pulley Bolt M12
×1.25×142
【
F
】
Spacer 10.5
×
36
×
8
【
J
】
CVT Driven Pulley Bolt M10
×1.25×80
【
H
】
◆
Tighten the CVT Pulley Bolt to the specifi ed torque.
Torque
Drive Pulley Bolt
120 N
•
m (12.2 kgf
•
m, 88 ft
•
lb)
Drive Pulley Bolt
80 N
•
m (8.2 kgf
•
m, 59 ft
•
lb)
Special Tool -
Drive Pulley Holder
【
K
】
: E01GZ0000012
Belt Separate Bolt
【
L
】
:
E01GZ0000013
◆
Remove the
Drive Pulley Holder
【
K
】
,
Belt
Separate Bolt
【
L
】
and
Bolt M8
【
M
】
.
◆
Install the CVT Outer Cover (See CVT Cover
Installation)
A
A
B
B
C
C
D
D
E
E
J
J
H
H
G
G
F
F
L
L
M
M
K
K
K
K
F
F