Segway SNARLER ATV 2021 Series - Front Differential Disassembly and Installation

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FRONT AND REAR DIFFERENTIAL
FRONT AND REAR DIFFERENTIAL
Universal Joint Removal:
◆
Remove
【
A
】
Circlip 12
【
B
】
Needle Roller Bearing
【
C
】
Univerasl Joint
【
D
】
Connection Fork B
【
E
】
Locked Nut M14
×
1.5
【
F
】
O-Ring 14
×
6.8
【
G
】
Connection Fork A
universal joint Inspection
：
◆
Check that the universal joint works smoothly
without rattling or sticking.
If it does rattle or stick, the universal joint is damaged.
Replace the universal joint with a new one.
◆
Visually inspect the splines on the connection fork B
【
D
】
.
If they are badly worn, chipped, or loose, replace the
connection fork B
【
D
】
.
◆
Also, inspect the splines on the rear end of the
transmission shaft.
If splines are badly worn, chipped, or loose, replace the
transmission shaft.
Transfer Case Assembly Removal:
◆
Before removing the four-wheel drive transfer, you
must reset it to the two-wheel drive state.
◆
Remove:
【
A
】
Bolts M8×20
【
B
】
Clamp 12×75
【
C
】
Four-wheel drive transfer
【
D
】
O-Ring 72.7
×
2.4
Front Diff erential Disassembly:
A
A
A
A
B
B
B
B
C
C
D
D
G
G
E
E
F
F
C
C
D
D