Safety Integrated
Function Manual, 05/2010, A5E03264275A
11
Table of contents
Preface ...................................................................................................................................................... 5
1
Typicals and regulations.......................................................................................................................... 17
1.1
General information .....................................................................................................................17
1.1.1
Aims .............................................................................................................................................17
1.1.2
Functional safety..........................................................................................................................17
1.2
Safety of machinery in Europe.....................................................................................................18
1.2.1
Machinery Directive .....................................................................................................................18
1.2.2
Harmonized European Standards ...............................................................................................19
1.2.3
Standards for implementing safety-related controllers ................................................................21
1.2.4
EN ISO 13849-1 (previously EN 954-1).......................................................................................23
1.2.5
EN 62061 .....................................................................................................................................24
1.2.6
Series of standards EN 61508 (VDE 0803) .................................................................................26
1.2.7
Risk analysis/assessment............................................................................................................27
1.2.8
Risk reduction ..............................................................................................................................29
1.2.9
Residual risk.................................................................................................................................29
1.3
Machine safety in the USA...........................................................................................................30
1.3.1
Minimum requirements of the OSHA ...........................................................................................30
1.3.2
NRTL listing..................................................................................................................................31
1.3.3
NFPA 79.......................................................................................................................................31
1.3.4
ANSI B11 .....................................................................................................................................32
1.4
Machine safety in Japan ..............................................................................................................32
1.5
Equipment regulations .................................................................................................................32
1.6
Other safety-related issues..........................................................................................................33
1.6.1
Information sheets issued by the Employer's Liability Insurance Association.............................33
1.6.2
Additional references ...................................................................................................................33
2
General information about SINAMICS Safety Integrated ......................................................................... 35
2.1
Safety Integrated Functions.........................................................................................................35
2.2
Preconditions for Safety Integrated Basic Functions...................................................................36
2.3
Preconditions for Safety Integrated Extended Functions ............................................................37
2.4
Controlling the Safety Integrated functions..................................................................................37
2.5
Parameter, Checksum, Version, Password .................................................................................39
2.6
DRIVE-CLiQ rules for Safety Integrated Functions .....................................................................42
3
System Features...................................................................................................................................... 43
3.1
Latest information ........................................................................................................................43
3.2
Certification ..................................................................................................................................44
3.3
Safety instructions........................................................................................................................45
3.4
Probability of failure of the safety functions (PFH value).............................................................47
3.5
Response times ...........................................................................................................................48