Siemens SINUMERIK 802D - Training Manual

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Machine Controller Milling Handbook

Training Manual Edition 2006.7

Training Material

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CNC Basic Principles Milling7
Brief Description7
Module Content7
Fundamentals of CNC Machines7
Basic Program Structure9
Basic Structure of NC Program10
Basic Structure of NC Program for Turning11
Basic Structure of NC Program for Milling12
Modality (Preparatory Functions)13
G Function Overview14
Modally Valid Motion Commands15
Non-Modally Valid Motion, Dwell15
Programmable Frame, Working Area Limitation15
Plane Selection15
Tool Radius Compensation16
Settable Zero Offset16
Frame Suppression16
Exact Stop - Continuous-Path Mode16
Workpiece Measuring Inch/Metric17
Workpiece Measuring Absolute/Incremental17
Feed Type17
Feed Override on Inside and Outside Curvature17
G Function Window Display18
Commonly Used G Functions Milling21
G Functions “Milling” in Detail22
Linear Interpolation G0122
Circular Interpolation, G02/G0322
Dwell Time G423
Plane Selection G1723
Tool Radius Compensation G4024
Tool Radius Compensation G4124
Tool Radius Compensation G4224
Zero Offset G54 to G5925
Absolute Dimension G9025
Feed Rate G9426
Feed Rate G9526
Exact Stop/Continuous-Path Control: G09, G60, G6426
Example Contour Program27
Example Drilling Program29
Miscellaneous Codes31
Tool Offset Number D32
Path Velocity F33
Spindle Speed S33
Miscellaneous Functions34
Program Stop (M00, M01)34
End of Program, M02, M17, M3035
Direction of Spindle Rotation (M03 - M04 - M05)35
Tool Change (M06)35
Coolant ON/OFF (M08 - M09)36
T, D, F, S Window Display37
M and H Window Display38
Additional G Functions for Milling39
Additional G Functions in more Detail40
Rounding, Chamfer - RND, CHF, CHR40
Angle - ANG40
Unconditional Program Jumps41
Conditional Program Jumps41
Milling on Peripheral Surface - TRACYL42
Creation of a Milling Program45
Creating a Work Plan46
Creating a List of Tools47
Define the Program Structure48
End Mill D60Mm48
Slot Mill D6Mm48
Create Example Program in Editor49
Simulate the Program51
Testing with Simulation51
Sequence of Operation for Simulation51
Cycles for Milling53
Graphical Cycles Support54
Drilling Cycles62
Drilling, Centering - CYCLE8264
Working with CF Cards71
Brief Description71
Copying Data to and from the Card72
Power on and Referencing75
Switch on the Control76
Referencing the Axis77
Axis Control / Jog79
Jog80
Jog 1 INC, 10 INC, 100 INC, 1000 INC81
Jog VAR82
Control Structure and Navigation91
Overview of Operating Areas92
Functionality of the Operating Areas93
Overview of the Softkeys in JOG93
Overview of the Softkeys in MDA93
Overview of the Softkeys in AUTOMATIC94
Overview of the Softkeys in PROGRAM94
MDA Milling95
Functionality of MDA96
Example Program for MDA96
Save MDA to Program97
Face Milling98
Tools Turning / Milling Functions101
Working Plane Selection102
Tool Types for Milling/Drilling G17 Plane106
Tool Types for Milling G17 & G19 Plane111
Milling Tool and Workplanes113
Tool Geometry and Workplanes114
Tool Offset for Milling Tools115
New Milling Tool116
Tool Setting on the Machine117
Measuring Mode Selection118
Drilling Tools119
Work Offsets Milling121
Overview of the Coordinate System122
Description of the Zero Offset122
Description of the Single Components122
Machine Coordinate System (MCS)122
Basic Coordinate System (BCS)123
Wokpiece Coordinate System (WCS)123
Zero Offset Page in the Control125
Setting the Zero Offset127
Automatic129
Select Part Program130
Starting a Program132
RCS802 Data Transfer Tool133
Principle of Operation RCS802134
RS232C Online Connection134
Configure Interface on the Control135
ISO Dialect Programming for Milling139
Introduction to ISO Dialect140
Siemens Mode140
ISO Dialect Mode140
Switch over141
ISO Dialect Milling Addresses143
Milling G Codes144
Tool Length Offset (G43, G44, G49)145
Return Value (G98, G99)145
Advanced Level Commands146
Canned Cycles (G73 to G89)146
Subprogram Call up Function (M98, M99)147
Basic ISO Dialect Program148
Mold & die Functionality and Programming149
List of G Codes151
Recommended Function151
Preprocessing Memory Control151
Soft Smoothed Path Acceleration152
Feed Forward Control on153
Recommended Function : COMPCAD154
Freeform Surface155
Transfer and Copy a Program156
Edit a Program157
Execute a Program158
Program Roughing159
Program Header159
Program Finishing160
LED Diagnosis HMI161
Locating the Status Led's162
Status of CNC Controller Led's162
MCPA Signal Tests163
Identification of MCPA in the System164
Analogue Spindle Interface Test164
Save Data165
Performing a Data Save165
Performing a Save Data166
Restore Saved Data169
External Data Backup + Restore with CF Card171
Saving All Data to Compact Flash Card172
Restoring All Data from Compact Flash Card175
Diagnose PLC Program179
Locating the PLC Program Displays180
Navigating the Displays181
Navigating the Displays182
Program Status ON/OFF184
Searching185
Cross Referencing185
Diagnose PLC Alarm187
Structure of an Alarm188
Variable Definition188
Function of Alarm189
Cross Reference190
Alarm Structure NC191
Locate the Alarm Display192
Editing of NC Machine Data193
Location of NC Machine Data194
Setting Password195
Changing Machine Data + Data Save195
Drive Diagnostic Parameters197
Location of Drive Diagnostic Parameters198
Pushbutton Tests201
Hardware Identification202
Identification of MCP Connected to MCPA Interface Module202
Identification of MCP Connected to PLC Periphery Board203
General Information Regarding the Machine Control Panel204
Hardware Interface204
Hardware Interface—Mcp Pushbutton Test with Periphery Version205
Hardware Interface - MCP Pushbutton Test with MCPA Version207
LED Diagnosis—Drive209
MM Led's, ALM Led´s, SLM Led´s ≥ 16Kw210

Siemens SINUMERIK 802D - Training Manual

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