Siemens SINUMERIK 810D

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Siemens AG

Automation & Drives

Motion Control Systems

P.O. Box 3180, D-91050 Erlangen

Germany

www.ad.siemens.de

Siemens AG, 2002

Subject to change without prior notice

Order No: 6FC5298-6AD00-0BP0

Printed in Germany

Main Page

Table of Contents5
SINUMERIK 840D/810D Operator's Guide Manualturn (BAM) – 08.02 Edition9
Introduction13
The Manualturn Product14
Operator Notes15
Switching On/Switching off16
Operation17
Operator Panels18
Machine Control Panel21
Mini Handheld Unit25
Graphics Interface27
Operating System29
Operating Modes30
Important Function Keys32
Important Soft Keys33
Pocket Calculator34
Absolute and Incremental Dimensions36
Angle Reference System37
Tool and Cutting Data38
Preparatory Functions for Machining41
Approach Reference Points42
Setup44
Incremental Feed Mode45
General Notes47
Offsets47
Preset48
Manual Offset49
Delete Manual Offset50
Zero Offset51
Spindle Speed Limitation52
Oriented Spindle Stop53
C Axis Mode54
Enter Tool Offset Data55
Tool55
Selecting/Deselecting Tool Offset57
Measure Tool58
Tool Wear Compensation60
Measuring System Changeover Inch/Metric61
Turning in Manual Mode64
Turning with Path Dimension Input66
Turning with STRAIGHT Mode67
Turning with CONICAL Mode69
Turning with CIRCLE Mode71
Turning with the Contour Handwheel and JOG Keys75
Turning with Cycles79
General Notes80
Thread Cutting81
Turning Cycles in CYCLE Mode81
Controlling Thread Cutting Operations87
Re-Working a Thread88
Undercuts Form E and F89
Thread Undercuts91
Drilling in Longitudinal Axis (Center)93
Hole Circle Drilling97
Stock Removal Cycles100
Stock Removal/Grooving Cycles in STOCK REMOVAL Mode100
Grooving Cycles105
Turning any Contours (Free Contour Input)111
General Notes112
Create New Contour113
Symbolic Representation of Contour114
Graphic Representation of Contour115
Create Contour Elements116
Editing Contour Elements119
Stock Removal against Contour122
Machining Residual Material126
Single-Cycle Machining127
Program Creation with Easystep and G Code129
General Notes130
Parts Program130
- Creating a Machining Sequence131
- Display Machining Sequence132
- Inserting New Program Step133
- Program Steps133
- Special Functions134
- Changing Program Steps135
- Insert G Code Step135
- Program Editor136
- Start Machining Sequence137
- Switching off the Program137
- Block Search138
- Single-Step Mode (Single Block)138
- Tool Nose Radius Compensation139
- G Code Programming141
- Select Program View141
- G Code Editor143
- Create New Parts Program145
- G Code Editor145
- Inserting Program Blocks145
- Editing Program Blocks146
- Parts Program Management149
- General150
- Delete a File151
- Select a File151
- Insert a Contour in Easystep Machining Sequence152
- Storing Thread Undercut and Thread Cycles152
- Read out a File to an External Medium153
- Rename/Copy File153
- Error/Transmission Log154
- Read in a File154
- General Functions155
- Simulation and Simultaneous Recording156
- Simulation158
- Dry Run159
- Simultaneous Recording159
- Selecting the Teach in Function161
- Teach in161
- Continuing "Teach in162
- Deselecting "Teach in162
- Transferring Machining Steps to System163
- Transferring Auxiliary Functions to System165
- Standard CNC Operation166
- Intervention in the Machining Process167
- Aborting a Machining Operation168
- Repositioning169
- Saving Manual Offset with "Store Offset" Function170
- Alarms and Messages171
- Alarms and Messages in Manualturn Cycles172
- Error Handling in Cycles172
- Overview of Cycle Alarms172
- Messages in Cycles173
- Alarms with Manualturn174
- Overview of Alarms174
- Selecting the Alarm/Message Overview174
- Description of Alarms175
- Examples177
- Examples183
- Example 1: External Machining with Groove and Thread184
- Example 2: External Machining with Sphere189
- Example 3: External Machining with Thread Undercuts and Grooves194
- Example 3: External Machining with Thread Undercuts and Grooves195
- Example 4: External Machining with Thread Undercut and Groove200
- Appendix207
- A Abbreviations208
- Abbreviations208
- Appendix208
- B Terms211
- Terms211
- C References214
- References214
- Index227
- Index230

Siemens SINUMERIK 810D

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