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SKF VP Series User Manual
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EN
6. Assembl
y
- 54 -
951-180-083-EN
V
ersion 01
Fig. 11
VP
progr
essive
metering device
in
basic design
6.3
VP port dimensions, assembly holes, a
nd minimum mounting dimensions
6.3.1
VP in basic design
BM
HM
LM
24-38XX-
X
XXX
-ATEX
Made in Germany
SKF Lubrication Systems Germany GmbH
24-38XX-XX
XX
XYZ
KW/JJ
II 2D c IIIC T135°CDb
II 2G c IIC T4Gb
22
40.5
SW5
SW13
10.1
28.5
35
6.5
72
80.5
1
7
L1 ±2
L2 ±2
max.5
24
24
Ø
7
10.5
6
Minimum mounting dimen-
sions
BM
=
Width:
100
mm
HM
=
Height:
70
mm
LM
=
L
ength:
L2+40
mm
53
55
Table of Contents
Masthead
3
Table of Contents
4
Explanation of Symbols and Signs
7
Safety Instructions
9
General Safety Instructions
9
General Behavior When Handling the Product
9
Intended Use
10
Foreseeable Misuse
10
Painting Plastic Components
11
Modifications to the Product
11
Prohibition of Certain Activities
11
Inspections Prior to Delivery
12
Referenced Documents
12
Markings on the Product
12
Notes on the Rating Plate
12
Note on CE Marking
13
Persons Authorized to Use the Product
13
Operator
13
Qualified Mechanic
13
Qualified Electrician
14
Specialist in Maintenance and Servicing in Potentially Explosive Atmospheres
14
Instruction of Outside Fitters
14
Provision of Personal Protective Gear
14
Operation
14
Emergency Shutdown
14
Transport, Assembly, Maintenance, Malfunction, Repair, Shutdown, Disposal
15
First Start-Up, Daily Start-Up
16
Cleaning
17
Special Safety Instructions Regarding Explosion Protection
17
Nullification of ATEX Approval
19
Operation in Potentially Explosive Atmospheres
19
Explosion Protection Marking
19
Obligations of the Operator
19
Identification of Hazards
19
Explosion Protection Measures
19
Provision of Necessary Information
20
Duty to Provide Instruction and Training
21
Residual Risks
22
Residual ATEX Risks
23
Lubricants
26
General Information
26
Selection of Lubricants
26
Material Compatibility
27
Aging of Lubricants
27
Lubricants in Potentially Explosive Atmospheres
27
Overview, Functional Description
28
Overview of Progressive Metering Devices
28
ATEX Marking According to Directive 2014/34/EU (ATEX)
28
Information on Volume Data
29
Overview of VP Progressive Metering Device Series
30
Functioning of a VP Progressive Metering Device
32
Overview of VPK Progressive Metering Device Series
34
Functioning of a VPK Progressive Metering Device
36
Overview of VPB Progressive Metering Device Series
38
Functioning of a VPB Progressive Metering Device
40
Technical Data
41
Volume Data for VP Metering Device Sections
41
Basic Design of VP Progressive Metering Device
41
VP Progressive Metering Device with 2/2 Directional Solenoid Valve for Oil and Grease, Attachment 13
42
VP Progressive Metering Device with 3/2 Directional Solenoid
42
VP Progressive Metering Device with Inductive NAMUR Sensor
43
Volume Data for VPK Metering Device Sections
44
Basic Design of VPK Progressive Metering Device
44
VPK Progressive Metering Device with 2/2 Directional Solenoid Valve for Oil and Grease, Attachment 13
45
VPK Progressive Metering Device with 3/2 Directional Solenoid Valve for Oil and Grease, Attachment 14
45
VPK Progressive Metering Device with Inductive NAMUR Sensor
46
VPB Volume Data for Metering Device Outlets
47
Basic Design of VPB Progressive Metering Device
47
VPB Progressive Metering Device with 2/2 Directional Solenoid Valve for Oil and Grease, Attachment 13
48
VPB Progressive Metering Device with 3/2 Directional Solenoid
48
VPB Progressive Metering Device with Inductive NAMUR Sensor
49
Delivery, Returns, Storage
50
Supply
50
Return Shipment
50
Storage
50
Corrosion Protection
51
Assembly
52
Installation Information
52
Minimum Mounting Dimensions
53
VP Port Dimensions, Assembly Holes, and Minimum Mounting Dimensions
54
VP in Basic Design
54
VP Tightening Torques
55
VP Progressive Metering Device with Cycle Switch
56
VP Progressive Metering Device with Inductive NAMUR Sensor
56
VP Progressive Metering Device with 2/2 Directional Solenoid Valve
57
Solenoid Valve
57
Assembly of the VP Progressive Metering Device
58
Connecting Outlets on the VPM
59
Changing VP Metering Device Sections
60
VPK Port Dimensions, Assembly Holes, and Minimum Mounting Dimensions
62
VPK in Basic Design
62
VPK Tightening Torques
63
VPK Progressive Metering Device with Cycle Switch
64
VPK Progressive Metering Device with Inductive NAMUR Sensor
64
VPK Progressive Metering Device with 2/2 Directional Solenoid Valve
65
VPK Progressive Metering Device with 3/2 Directional Solenoid Valve
65
Assembly of the VPK Progressive Metering Device
66
Consolidation of Multiple Outlets on the VPK (Crossporting)
67
Changing VPK Metering Device Sections
69
VPB Port Dimensions, Assembly Holes, and Minimum Mounting Dimensions
71
VPB in Basic Design
71
VPB Tightening Torques
72
VPB Progressive Metering Device with Cycle Switch
73
VPB Progressive Metering Device with Inductive NAMUR Sensor
73
VPB Progressive Metering Device with 2/2 Directional Solenoid Valve
74
VPB Progressive Metering Device with 3/2 Directional Solenoid Valve
74
Assembly of the VPB Progressive Metering Device
75
Consolidation of Multiple Outlets on the VPB (Crossporting)
76
Establishing Equipotential Bonding
78
Electrical Connection
79
Connecting the Inductivenamur Sensor
79
Connecting Directional Solenoid Valves
79
Connecting the Lubricant Line
80
Assembly Process
81
Assembly of the Lubrication Lines Using Quick Disconnect Couplings
82
Lubrication Line Arrangement
83
First Start-Up
84
Venting a Grease Progressive System
84
Venting an Oil Progressive System
85
Inspections before First Start-Up
86
Inspections During Initial Commissioning
86
Operation
87
Cleaning
87
Cleaning Agents
87
Exterior Cleaning
88
Interior Cleaning
88
Maintenance
89
Malfunctions, Causes, and Remedies
90
Repairs
93
General Notes
93
Replacing Inductive NAMUR Sensor
94
Shutdown, Disposal
95
Temporary Shutdown
95
Permanent Shutdown, Disassembly
95
Disposal
95
Spare Parts
96
VP Spare Parts
96
VPK Spare Parts
104
VPB Spare Parts
110
Accessories
112
VPB Bridge Designs (Crossporting)
112
VPB Check Valves
113
Appendix
114
Declaration of Conformity Proximity Switch
114
Declaration of Conformity Directional Solenoid Valves
115
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SKF VP Series Specifications
General
Brand
SKF
Model
VP Series
Category
Industrial Equipment
Language
English
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