Suzuki VL800 - Page 327

VL800K3 (’03-MODEL) 12-7
OIL PUMP
CLUTCH
Unit: mm (in)
TRANSMISSION
Unit: mm (in) Except ratio
ITEM STANDARD LIMIT
Oil pressure (at 60°C,140°F)
Above 350 kPa (3.5 kgf/cm
2
, 50 psi)
Below 650 kPa (6.5 kgf/cm
2
, 92 psi)
at 3 000 r/min.
—
ITEM STANDARD LIMIT
Clutch cable play 10 – 15
(0.4 – 0.6)
—
Clutch release screw 1/4 turn back
Drive plate thickness
No.1
2.92 – 3.08
(0.115 – 0.121)
2.62
(0.103)
No.2
3.42 – 3.58
(0.135 – 0 141)
3.12
(0.123)
Drive plate claw width 15.9 – 16.0
(0.626 – 0.630)
15.1
(0.594)
Driven plate distortion
—
0.10
(0.004)
Clutch spring free length 49 2
(1.94)
46.8
(1.84)
ITEM STANDARD LIMIT
Primary reduction ratio 1.690 (71/42) —
Secondary reduction ratio 1.133 (17/15) —
Final reduction ratio 3.090 (34/11) —
Gear ratios Low 2.461 (32/13) —
2nd 1.631 (31/19) —
3rd 1.227 (27/22) —
4th 1.000 (25/25) —
Top 0.814 (22/27) —
Shift fork to groove clearance
No.1
0.10 – 0.30
(0.004 – 0.012)
0.50
(0.020)
No.2
0.10 – 0.30
(0.004 – 0.012)
0.50
(0.020)
Shift fork groove wid h
No.1
5.50 – 5.60
(0.217 – 0.220)
—
No.2
4.50 – 4.60
(0.177 – 0.181)
—
Shift fork thickness
No.1
5.30 – 5.40
(0.209 – 0.213)
—
No.2
4.30 – 4.40
(0.169 – 0.173)
—