VL800K4 (’04-MODEL) 13-11
PERIODIC MAINTENANCE CHART
I = Inspect and adjust, clean, lubricate or replace lubricate as necessary.
R= Replace
T= Tighten
Interval
Item
km
1 000 6 000 12 000 18 000 24 000
miles
600 4 000 7 500 11 000 15 000
months2 12243648
Air cleaner element — I I R I
Spark plugs — I R I R
Valve clearance I — I — I
Engine oil R R R R R
Engine oil filter R — — R —
Fuel line — I I I I
Replace fuel hose every 4 years.
Idle speed I I I I I
Evaporative emission control system
(E-33 only)
—— I — I
Replace vapor hose every 4 years.
PAIR (air supply) system — — I — I
Throttle cable play I I I I I
Clutch —IIII
Radiator hoses — I I I I
Engine coolant Replace every 2 years.
Final gear oil R — I — I
Brakes I I I I I
Brake hoses — I I I I
Replace every 4 years.
Brake fluid — I I I I
Replace every 2 years.
Tires —IIII
Steering I—I—I
Front forks ——I—I
Rear suspension — — I — I
Exhaust pipe bolts and muffler bolt and nut T — T — T
Chassis bolts and nuts T T T T T
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