Suzuki VL800 - Wiring Harness Routing

VL800/C/TK9 (’09-MODEL) 18-61
WIRING HARNESS ROUTING
*1 Cut off the excess end of the clamp. *6
Do not pinch the wiring harness with PAIR pipe and
water hose.
*2
Pass the starter motor lead wire inside of
the coupler.
*7
Do not contact the plug cap(s) with cylinder head cover
cap.
*3
Do not pass the starter motor lead wire
over the bracket.
*8 Pass the generator lead wire over the starter lead wire.
*4
Connect the gear position switch inside
of the cover.
*9
Do not pinch the IG switch lead wire with cable, wiring
harness and IG switch.
*5 Do not make slacked part.
*10 Face the lock part of the clamp upside and tip inside.
200 mm
50 mm
200 mm
Wiring harness
Generator lead wire
Starter motor
lead wire
Clamp
Handlebar switch (L)
Clamp
Handlebar switch (R)
Clamp
To
generator
To horn
Clutch
cable
Throttle cable
Solenoid branch wire
Clutch cable
Clamp
Clamp
High tension cord
Clamp
Reservoir
inlet hose
Clamp
5 mm (0.2 in)
*1
*2
*5
*4
*9
To horn
E-03, 28
Clamp
Solenoid branch wire
High tension cord
Clamp
High tension cord
Clamp
High tension cord clamp
*3
Frame
High tension
cord (Rear center)
High tension
cord (Rear side)
Taping
Clamp
Clamp
*6
*7
*7
Clutch cable
*1
Clamp
Front turn signal light (L & R)
Wiring harness
Clamp
Speed sensor
Speed sensor
Handlebar switch
(L & R)
Clamp
Wiring harness
White tape
*5
5 – 25 mm
(0.20 – 0.98 in)
Guide
UP
0 – 5 mm
(0.0 – 0.2 in)
Brake hose
plResistor coupler
Starter motor
lead wire
re
Starter motor
lead wire
wGenerator lead wire
5˚45˚
45˚
*10
*10
*8
A
B
VIEW A
VIEW B
Clamp
*1