Suzuki VL800 - Master Cylinder Inspection; Master Cylinder Reassembly and Remounting

7-16 CHASSIS
• Remove the piston assembly.
MASTER CYLINDER INSPECTION
MASTER CYLINDER
Inspect the master cylinder bore for any scratches or damage. If
any damages are found, replace the master cylinder with a new
one.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cy inder in the reverse or-
der of removal and disassembly. Pay special attention to the fol-
lowing points:
!
* Wash the maste cylinder components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off after washing the com-
ponents.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline, kerosine, etc.
* Apply brake fluid to the master cylinder bore and all of
the master cylinder components before reassembly.
* Specification and classification: DOT 4
PISTON AND RUBBER PARTS
Inspect the piston surface, primary/secondary cup, and dust boo
for any scratches, wear or damage. If any damages are found,
replace the piston set with a new one.