FUEL PUMP AND FUEL LEVEL GAUGE
INSTALLATION
Install the fuel pump and fuel level gauge in the reverse order of
removal and disassembly. Pay attention to the following points:
• Install the fuel level gauge
1 into the fuel tank.
NOTE:
Push the lock portion
A fully until the clicking sound heard.
• Install a new O-ring and apply SUZUKI SUPER GREASE “A”
to it.
$ 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
"
• When installing the fuel pump assembly first tighten all the
fuel pump mounting bolts lightly and then to the specified
torque, in the ascending order of numbers.
% Fuel pump mounting bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
NOTE:
Apply a small quantity of the THREAD LOCK to the thread por-
tion of fuel pump mounting bolt.
&99000-32050: THREAD LOCK “1342”
FUEL LEVEL METER INSPECTION
• Remove the fuel tank. (!VL800K5-93)
• Connect the speedometer.
• Connect each resistor between the Yellow/Black and Black/
White lead wire at the wire harness.
• Turn the ignition switch “ON” position and wait for approx, 13
seconds.
• Check the display of fuel meter as shown below. If any abnor-
mality is found, replace the speedometer with a new one.
The O-ring must be replaced with a new one to prevent
fuel leakage.
1
3
4
2
5
Main wiring
harness
B/W
Y/R
B/Lg
Y/B
To fuel pump
Resistor
Resistor
Resistance
Less than
10 Ω
25 – 41 Ω 60 – 81 Ω 107 – 136 Ω 172 – 216 Ω
More than
216 Ω
Fuel level
meter
Thermistor OFF OFF OFF OFF OFF ON
Flicker
17-14 VL800/TK7 ('07-MODEL)
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