EasyManua.ls Logo

Suzuki VL800 - Engine Reassembly

Suzuki VL800
639 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
ENGINE 3-53
ENGINE REASSEMBLY
Reassemble the engine in the reverse order of disassembly. The
following steps require special attention or precautionary mea-
sures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reas-
sembling.
SECONDARY DRIVE BEVEL GEAR
Install the secondary drive bevel gear shim(s).
SHIM SELECTION &4-6
Install the secondary drive bevel gear assembly and tighten
the retainer bolts to the specified torque.
NOTE:
Apply THREAD LOCK SUPER 1303 to the thread of the bolts.
'99000-32030: THREAD LOCK SUPER 1303
# Secondary drive gear bearing retainer bolt: 23 N
.
m
(2.3 kgf
.
m, 16.5 lb-ft)
COUNTERSHAFT/DRIVESHAFT
Install the countershaft assembly and driveshaft assembly.
Install the over driving gear 1 and bush 2.
Install the gearshift forks 34, gearshift fork shafts and gear-
shift cam.
3 No. 1 shift forks (For 4th and 5th driven gears)
4 No. 2 shift fork (For 3rd drive gear)

Table of Contents

Other manuals for Suzuki VL800

Related product manuals