Suzuki VL800 Service Manual

WATTAGE
Unit: W
BRAKE + WHEEL
Unit: mm (in)
ITEM
SPECIFICATION
E-03, 28, 33 E-24 Others
Headlight HI 60 W ←←
LO 55 W ←←
Position/Parking light 4 W
Brake light/Taillight 21/5 W ←←
Turn signal light 21/5 W (Front),
21 W (Rear)
21 W ←
Speedometer light LED ←←
Engine coolant temp. warning light LED ←←
Turn signal indicator light LED ←←
High beam indicator light LED ←←
Neutral indicator light LED ←←
Oil pressure indicator light LED ←←
ITEM STANDARD LIMIT
Rear brake pedal free travel 20 – 30
(0.8 – 1.2)
—
Rear brake pedal height 75 – 85
(3.0 – 3.3)
—
Brake drum I.D.
Rear —
180.7
(7.11)
Brake disc thickness
Front
4.8 – 5.2
(0.19 – 0.21)
4.5
(0.18)
Brake disc runout
—
0.30
(0.012)
Master cylinder bore
Front
12.700 – 12.743
(0.5000 – 0.5017)
—
Master cylinder piston diam.
Front
12.657 – 12.684
(0.4983 – 0.4993)
—
Brake caliper cylinder bore
Front
30.230 – 30.306
(1.1901 – 1.1931)
—
Brake caliper piston diam.
Front
30.150 – 30.200
(1.1870 – 1.1889)
—
Brake fluid type DOT 4 —
Wheel rim runout
Axial —
2.0
(0.08)
Radial —
2.0
(0.08)
Wheel rim size Front J16 M/C × MT 3.00 —
Rear J15 M/C × MT 4.00 —
17-10 VL800/TK7 ('07-MODEL)

Suzuki VL800 Specifications

General

Engine Type	4-stroke, liquid-cooled, SOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Disc brake
Rear Brakes	Drum brake
Wheelbase	1, 655 mm (65.2 in)
Ground Clearance	140 mm (5.5 in)
Seat Height	700 mm (27.6 in)
Front Tire	130/90-16M/C 67H
Rear Tire	170/80-15M/C 77H
Overall Height	1, 110 mm (43.7 in)