Home
Suzuki
Motorcycle
VL800
Service Manual
Page 631 (Pair (Air Supply) System Diagram)
Suzuki VL800 - Pair (Air Supply) System Diagram; Pair (Air Supply) System Hose Routing
639 pages
Manual
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
VL800/C/TK9 (’09-MODEL) 18-91
PAIR (AIR SUPPLY) SYSTEM DIAGRAM
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
Page
18-
72
*1
*3
*2
1
PAIR control solenoid valve
*1
From air cleaner
2
PAIR reed valve
*2
To #1 cylinder
A
FRESH AIR
*3
To #2 cylinder
630
632
Table of Contents
Main Page
Chassis
323
How to Use this Manual
4
General Information
7
General Precautions
8
Serial Number Location
10
Brake Fluid
11
Engine Coolant
11
Front Fork Oil
11
Cylinder Identification
12
Information Labels
13
Dimensions and Dry Mass
14
Periodic Maintenance
17
Periodic Maintenance Chart
18
Lubrication Points
19
Air Cleaner
20
Spark Plug/Ignition Coil/Plug Cap Installation
22
Valve Clearance
22
Engine Oil and Oil Filter
24
Engine Idle Speed
26
Fuel Hose
26
Throttle Cable Play
27
Cooling System
29
Final Gear Oil
31
Tire Tread Depth
34
Exhaust Pipe Bolt and Nut
35
Front Fork
35
Chassis Bolts and Nuts
36
Compression Pressure Check
38
Oil Pressure Check
39
Engine Removal and Installation
42
Engine Installation
47
Engine Disassembly
50
Cylinder Head Cover
61
Engine Components Inspection and Servicing
61
Cylinder Head
64
Piston Diameter
72
Piston Ring End Gap
73
Piston Ring Groove Width
73
Piston Ring Thickness
73
Oil Pump
84
Oil Jet
88
Gearshift Fork
88
Engine Reassembly
92
Shaft Drive
112
Final Gear Case Installation
134
Fuel and Lubrication System
135
Fuel Pump
136
Diaphragm and Piston Operation
144
Slow System
145
Main System
146
Float System
147
Accelerator Pump System
148
Carburetor Cleaning
154
Carburetor Inspection
154
Reassembly and Reinstallation
157
Lubrication System Chart
160
Oil Pan
160
Cooling System
163
Cooling Circuit Inspection
165
Radiator Removal
166
Water Hose Inspection
167
Radiator Inspection and Cleaning
167
Radiator Remounting
167
Radiator Cap Inspection
167
Cooling Fan
168
Removal and Disassembly
172
Water Pump
172
Reassembly and Installation
174
Chassis
177
Exterior Parts
178
Brake Pad Replacement
186
Brake Fluid Replacement
187
Brake Caliper Inspection
188
Brake Caliper Reassembly and Remounting
189
Brake Disc Inspection
190
Master Cylinder Removal and Disassembly
191
Master Cylinder Inspection
192
Master Cylinder Reassembly and Remounting
192
Steering Tension Adjustment
211
Rear Wheel
212
Rear Brake
218
Rear Brake Rod
220
Reassembly Remounting
221
Electrical System
233
Cautions in Servicing
234
Connecting the Battery
235
Using the Multi Circuit Tester
235
Charging System
238
Troubleshooting
238
Starter Motor Removal and Disassembly
243
Starter Motor Inspection
244
Starter Motor Reassembly
244
Starter Relay Inspection
245
Starter Relay
261
Initial Charging
263
Recharging Operation
265
Servicing Information
267
Wire Harness Routing
279
Fuel Hose Routing
283
Battery Protector
286
Speed Sensor Lead Wire Routing
286
Secondary and Final
291
Emission Control Information
303
Evaporative Emission Control System Inspection
306
Vl800K2 ('02- Model)
309
Table of Contents
323
Brake Light/Taillight
330
Speedometer Light
330
Neutral Indicator Light
330
High Beam Indicator Light
330
Turn Signal Indicator Light
330
Vl800K4 ('04-Model)
337
Specifications
338
Service Data
339
Periodic Maintenance Chart
347
Cooling Hose Routing
348
Rear Combination Light Installation
349
Vl800K5 ('05-Model)
353
Vl800K5 ('05- Model)
353
Specifications
354
Abbreviations Used in this Manual
355
Sae-To-Former Suzuki Term
357
Service Data
359
Periodic Maintenance Chart
369
Precautions in Servicing
370
Electrical Parts
370
Electrical Circuit Inspection Procedure
373
Fi System Technical Features
377
Injection Stop Control
378
Fi System Parts Location
379
Fi System Wiring Diagram
381
User Mode
382
Self-Diagnosis Function
382
Dealer Mode
383
Tps Adjustment
385
Fail-Safe Function
386
Fi System Troubleshooting
387
Visual Inspection
388
Use of Sds Diagnostic Procedures
390
Show Data When Trouble
392
Displaying Data at the Time of Dtc
392
Ecm Terminal
394
Malfunction Code and Defective Condition
395
Sensors
442
Ckp Sensor Inspection
442
Ckp Sensor Removal and Installation
442
Iap Sensor Inspection
442
Iap Sensor Removal and Installation
442
Tp Sensor Inspection
442
Tp Sensor Removal and Installation
442
Ect Sensor Inspection
442
Ect Sensor Removal and Installation
442
Iat Sensor Inspection
443
Iat Sensor Removal and Installation
443
Fuel Delivery System
444
Fuel System
445
Fuel Tank Removal
445
Fuel Tank Installation
445
Fuel Pressure Inspection
446
Fuel Pump Inspection
447
Fuel Pump Relay Inspection
448
Fuel Pump Removal and Disassembly
450
Fuel Mesh Filter Inspection and Cleaning
451
Throttle Body
454
Air Cleaner Box Removal
455
Air Cleaner Box Installation
455
Throttle Body Removal
456
Throttle Body Disassembly
457
Throttle Body Cleaning
459
Fuel Injector Removal
463
Fuel Injector Inspection
464
Fuel Injector Installation
464
Fast Idle
465
Fast Idle Adjustment
465
Emission Control Systems
471
Fuel Injection System
471
Noise Emission Control System
473
Pair (Air Supply) System and Emission Control System Inspection
474
Pcv Hose
474
Pair Reed Valve
474
Pair Control Solenoid Valve
475
EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION (Only for E-33)
476
Tightening Torque
477
Wiring Harness, Cable and Hose Routing
478
Cooling System Hose Routing
482
Brake Pedal Installation
485
Pair (Air Supply) System Diagram
486
Pair (Air Supply) System Hose Routing
487
EVAP CANISTER HOSE ROUTING (Only for E-33)
488
Fuel Feed Hose Routing
489
Special Tools
490
Vl800Tk5 ('05- Model)
493
Front Brake
494
Fuel System
494
Ignition Timing
494
Rear Suspension
494
Rear Tire Size
494
Trail
494
Battery
501
Headlight
501
21/5W
502
High Beam Indicator Light
502
Neutral Indicator Light
502
Position/Parking Light
502
Speedometer Light
502
Turn Signal Indicator Light
502
Vl800/Tk6 ('06-Model)
505
Specifications
506
Service Data
507
Special Tools
516
Conrod/Crankshaft
517
Emission Control Systems
522
Vl800/Tk7 ('07-Model)
523
Default Chapter
524
Fuel System
524
Clutch
528
Final Reduction Ratio
528
MM (5.5 In)
531
Primary Reduction Ratio
528
2Nd
528
3Rd
528
4Th
528
Top
528
Electrical
531
Spark Plug
531
Headlight
531
Brake Light/Taillight
532
21/5 W
532
Speedometer Light
532
Turn Signal Indicator Light
532
Neutral Indicator Light
532
High Beam Indicator Light
532
Specifications
532
Fuel Pump and Fuel Level Gauge Removal
535
Fuel Pump and Fuel Level Gauge Installation
536
Fuel Level Meter Inspection
536
Fuel Level Gauge Inspection
537
Cable Routing
538
Front Brake Hose Routing
539
Service Data
535
Vl800/C/ Tk9 ('09-Model)
542
Periodic Maintenance Schedule
545
Fi System Diagnosis
558
Dtc Table and Defective Condition
561
Dtc Troubleshooting
564
Throttle Body Reassembly
586
Throttle Body Installation
590
Stp Sensor Adjustment
591
Tp Sensor Adjustment
592
Isc Valve Inspection
593
Isc Valve Installation
593
Isc Valve Removal
593
Isc Valve Preset and Opening Initialization
594
Throttle Valve Synchronization
595
Ignition System
597
Inspection
597
Combination Meter Inspection
600
Led (Light Emitting Diode)
600
Fuel Level Meter Inspection
600
Wiring Harness Routing
601
MM (5.55 In)
602
MM (5.43 In)
602
Cable Routing
605
Throttle Body Installation
607
Spacer
608
Engine Mounting
610
Muffler & Exhaust Pipe Installation
611
Pair (Air Supply) System Hose Routing
612
Rear Combination Light Installation
613
Special Tools
614
Tightening Torque
615
Engine
615
Fi System and Intake Air System
615
Service Data
616
7° B.T.D.C. at 1 100 R/Min
621
Spark Plug
622
Position/Parking Light
623
Brake Light/Taillight
623
Speedometer Light
623
Neutral Indicator Light
623
High Beam Indicator Light
623
Turn Signal Indicator Light
623
Brake Disc
623
Emission Control System
626
Exhaust Emission Control System (Pair System)
626
EVAPORATIVE EMISSION CONTROL SYSTEM (Only for E-33)
627
EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION (Only for E-33)
628
Evap System Purge Control Solenoid Valve
628
Fuel Shut-Off Valve
630
HEATED OXYGEN SENSOR (HO2S) INSPECTION (for E-02, 19, 24, 33)
628
Pair (Air Supply) System Inspection
628
Pair (Air Supply) System Diagram
631
Pair (Air Supply) System Hose Routing
631
EVAP CANISTER HOSE ROUTING (Only for E-33)
632
Wiring Diagram
633
Other manuals for Suzuki VL800
Manual
142 pages
Owner's Manual
123 pages
Supplementary Service Manual
144 pages
Related product manuals
Suzuki VL800C
123 pages
Suzuki 2005 VL800
141 pages
Suzuki 2004 VL800
92 pages
Suzuki VL125
242 pages
Suzuki VL1500
409 pages
Suzuki VLR1800
624 pages
Suzuki VL1500B
213 pages
Suzuki VL1500K5
181 pages
Suzuki VL1500K7
13 pages
Suzuki Intruder VL1500B
191 pages
Suzuki Intruder VL1500T
191 pages
Suzuki Intruder VL1500BT
191 pages
To Next Page
