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Suzuki VL800 - Page 69

Suzuki VL800
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3-30 ENGINE
BOTTOM NARROWING CUT
If the contact area W is too wide or too low, use the 60° (intake
side only) to narrow and raise the contact area.
FINAL SEAT CUT
If the contact area W is too low or too narrow, use the 45° cutter
to raise and widen the contact area.
NOTE:
After cutting the 15°, 30° and 60° angles, it is possible that the
valve seat (45°) is too narrow. If so, re-cut the valve seat to the
correct width.
After the desired seat position and width is achieved, use the
45° cutter very lightly to clean up any burrs caused by the pre-
vious cutting operations.
&
Do not use lapping compound after the final cut is made.
The finished valve seat should have a velvety smooth
finish but not a highly polished or shiny finish. This will
provide a soft surface for the final seating of the valve
which will occur during the first few seconds of engine
operation.
NOTE:
After servicing the valve seats, be sure to check the valve clear-
ance after the cylinder head has been reinstalled. (
!
2-6)
Clean and assemble the head and valve components. Fill the
intake and exhaust ports with gasoline to check for leaks.
If any leaks occur, inspect the valve seat and face for burrs or
other things that could prevent the valve from sealing.
)
Always use extreme caution when handling gasoline.
Contact area too low and too
narrow on face of valve
60˚
(Intake only)

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