Technogym DGK02U0

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TECHNOGYM RUN Technical Service Guide

Rev. 1.0

- 112 - TSG-00284-EN - Uncontrolled copy if printed

Main Page

Table of Contents5
General Warnings9
Introduction9
Useful Advice10
General Regulations Regarding Service Work10
Personal Protective Equipment10
Technical Specification11
Technical Data11
Overall Dimensions of the Equipment12
Dimensions and Weight of Packaging12
Conformity with Standards and Directives12
Equipment Coding13
Serial Number Structure14
Position of Serial Number and Equipment Code15
Position of the Warning Label16
Wiring Diagram17
Dgk01U017
Dgk02U018
Cables19
Operating Principle and Components27
Training Modes27
Active Training (Standard)27
Passive Training27
Gradient Motor27
Gradient Motor Control28
Reset Procedure28
Involved Signals28
Microswitch29
Joystick29
Switch Box29
Stiwi Drive (Low Kit)29
Leds32
Braking Unit34
Belt Motor34
Belt Motor Encoder35
Belt Motor Control35
Involved Signals35
The Display (High Kit)36
Technogym Live 2736
Cpu Board37
Hdmi37
Wi-Fi Module37
Bluetooth Module of the Mainboard37
Touch Screen Controller38
Headphones Jack Board38
Nfc - Ant+ - Bluetooth Board38
Usb Port38
Back-Up Battery38
Speakers38
Stop and Emergency Signal Management39
Emergency Stop Control39
Central Stop Button41
Moving and Installing the Equipment43
Pre-Installation Requirements43
Shipping the Equipment43
Installing the Equipment43
Place of Installation and Usage43
Layout and Correct Arrangement of the Cables44
Electrical Connection45
Turning the Product on and off47
Moving the Product48
Sw and Fw Upgrade Info about Entering the Service/Customer Menu on the Live Display49
Accessing the Menu49
Sw and Fw Upgrade50
Troubleshooting & Configuration53
Procedure to Follow When Replacing Components53
Replacing the Display (High Kit)53
Replacing the Drive (Low Kit)53
Replacing the Belt Motor53
Replacing the Belts/Slats/Complete Tread Belt54
Procedure to Follow in Case of Wear of the Belts and the Slats: Replacement of the Complete Tread Belt54
In a Good Condition59
Procedure to Follow if a few Slats Are Worn but the Belts Are in a Good Condition64
Belt Tensioning65
Loosening the Belt but Without Replacing It65
Tread Belt Relaxed (Effects: Noisy Tread Belt)66
Installation of a New Tread Belt-Belt Replacement67
Parameters (Stiwi Drive)69
Drive Error Code List69
Procedure for Restoring the Low Kit Factory Settings76
Message on the Display: 'The Equipment Is Blocked. Contact Technogym Technical Support76
Message on the Display: 'Communication Error - Press "Yes" to Quit this Message77
Message on the Display 'Please Wait': Possible Causes77
Turns to the Stand-By Screen77
Animation on the Display of Disconnected Emergency, with the Indication to Re-Connect the Emergency81
Message on the Display: 'DC Motor Fault- Press "Yes" to Quit this85
Message'-Error 07 DC Gradient Motor Encoder85
Tread Belt Does Not Move Smoothly but Jerks/Error 08 Ac Belt Motor Encoder89
Message on the Display: 'Warning: Encoder Motor-Press "Yes"To Quit this Message'- Error 15 Loss of Impulse93
Error 13 - Malfunction in the 24 VDC Power Distribution93
Gymkit Not Functioning93
Equipment Testing after the Intervention of Technical Service94
What to Do in Case of Equipment out of Order / Blocked94
Message on the Display: 'Press "Yes" to Quit this Message and Start Training94
Procedures for Disassembly-Reassembly and Replacement of Components95
General Information and Warnings95
Necessary Tools95
Personal Protective Equipment96
Equipment Reference96
Disassembling the Speaker Casing97
Disassembling the Display97
Disassembling the Display Support97
Assembling the Speaker Casing97
Disassembling the Central Casing97
Disassembling the Central Speaker98
Disassembling the Emergency Device98
Assembling the Central Speaker and Casing98
Disassembling the Front Handle Bar and Joystick98
Disassembling the Stop Button99
Disassembling the Lateral Handlebar99
Disassembling the Upper Casing99
Disassembling the Bottom Casing99
Disassembling the Low Kit and Power Entry Module100
Assembling the Power Unit, Untistatic Brush and Low Kit100
Disassembling the Gradient Motor100
Disassembling the Running Motor100
Disassembling the Slats101
Disassembling the Rear Pulley101
Disassembling the Front and Rear Roller101
Replace the Run Surface102
Assembling the Rear Pulley and Tension the Motor Belt102
Replace the Breaking Resistor102
Replace the Joystich Led Strip102
Disassembling the Roller Conveyor103
Tightening Torques - Grease - Adhesive & Sealants - Belt Tensioning - Adjustments105
Equipment Levelling105
Side Footrest Guard106
Slats107
Belt Motor107
Motor Transmission108
Right Rear Pulley108
Motor Belt108
Flange Bearing109
Planned Maintenance111

Technogym DGK02U0 - Page 112

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