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August 2021 Service and Repair Manual

Introduction

Part No. 1309020GT GS

™

-30m • 32m • 30 • 32 • 46 • 55 iii

Revision History

Revision Date Section Procedure / Page / Description

A 3/2021

Initial Release

B 6/2021 All Sections Add GS1432m, 1932m, 1932m XH, 1932m Lite

Reference Examples:

Electronic Version

Click on any content or procedure in the Table of Contents to view

the update.

Section – Repair Procedure, 4-2

Section – Fault Codes, All charts

Section – Schematics, Legends and schematics

Find a Manual for this Model2
Serial Number Range2
Revision History3
Serial Number Legend5
Safety Rules6
Table of Contents8
Specifications15
Machine Specifications15
Performance Specifications18
Hydraulic Oil Specifications19
Hydraulic Component Specifications23
Manifold Component Specifications26
Hydraulic Hose and Fitting Torque Specifications27
Torque Procedure28
Repair Procedures30
Introduction30
Observe and Obey30
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine30
Platform Controls32
Circuit Board34
Joystick35
Platfrom Controls Alarm35
Platform Emergency Stop Button36
Ground Controls37
Software Revision Level38
Machine Setup39
Loading or Updating Machine Software40
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool45
Service Override Mode47
Level Sensors49
Manual Platform Lowering Cable54
Outrigger Calibration - GS-323256
Hydraulic Tank57
Hydraulic Pump59
Manifolds61
Function Manifold Components - GS-1330M61
Function Manifold Components - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH62
Function Manifold Components - GS-323263
Function Manifold Components - GS-465564
Function Manifold Components - Models with Electric Drive, All Other Models65
Function Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH66
Check Valve Manifold Components - Models with Hydraulic Drive, GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH68
Function Manifold Components - Models with Hydraulic Drive, GS-2032, GS-263269
Outrigger Manifold Components - GS-323271
Outrigger Cylinder Manifold Components - GS-323272
Valve Adjustments - Function Manifold73
How to Adjust the System Relief Valve - Models with Electric Drive73
How to Adjust the System Relief Valve - Models with Hydraulic Drive74
How to Adjust the Platform Lift Relief Valve - Models with Hydraulic Drive75
How to Adjust the Steer Relief Valve - Models with Hydraulic Drive (Includes GS-1330M Electric Drive)77
Valve Coils78
Steer Axle Components81
Yoke Assembly81
Drive Motors82
Steer Cylinder83
Steer Bellcrank83
Manual Brake Release - Models with Electric Drive84
Thrust Washers - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH85
Non-Steer Axle Components86
Drive Brake - Models with Hydraulic Drive86
Brake Release Hand Pump Components87
Brake Release Hand Pump Components - Models with Hydraulic Drive87
Scissor Components88
Scissor Assembly - GS-1330M89
Scissor Assembly - GS-1432M97
Scissor Assembly - GS-1530, GS-1532100
Scissor Assembly - GS-1930, GS-1932, GS-1932 XH106
Scissor Assembly - GS-1932M, GS-1932M Lite, GS-1932M XH114
Scissor Assembly - GS-2032, GS-2046117
Scissor Assembly - GS-2632, GS-2646, GS-2646 XH124
Scissor Assembly - GS-3232, GS-3246, GS-3246 XH131
Scissor Assembly - GS-4046140
Scissor Assembly - GS-4655149
Scissor Arm Wear Pads153
How to Replace the Scissor Arm Wear Pad - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH153
How to Replace the Scissor Arm Wear Pad - All Other Models154
Platform Height Sensor156
How to Disassemble the Platform Height Sensor Assembly - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH156
How to Disassemble the Platform Height Sensor Assembly - All Other Models157
Lift Cylinder159
Pressure Transducer171
Platform Overload System172
Platform Overload Recovery177
Outdoor Height Limiting179
Platform Components181
Platform181
How to Remove the Platform - GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH181
How to Remove the Platform - All Other Models182
Platform Extension Deck183
Battery Charger184
Selecting a Charge Profile185
Power Cables186
Drive Morot Power Cables186
How to Replace a Drive Motor Power Cable186
GS-1432M, GS-1932M, GS-1932M Lite, GS-1932M XH186
Diagnostics189
Introduction189
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine189
Immediately Tag and Remove from Service a189
Damaged or Malfunctioning Machine189
Repair any Machine Damage or Malfunction before Operating the Machine189
Before Troubleshooting189
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use189
About this Section189
Electrocution/Burn Hazard189
GCON I/O Map - Models Without Outriggers192
GCON I/O Map - Models with Outriggers193
Operation Indicator Codes (OIC)195
Diagnostic Trouble Codes (DTC)196
Troubleshooting "HXXX" and "PXXX" Faults197
Fault Inspection Procedure198
Type "HXXX" Faults200
Type "PXXX" Faults204
Type "UXXX" Faults207
Type "FXXX" Faults210
Type "CXXX" Faults213
Battery Charger215
Charger Fault Codes216
Charger Error Codes217
Schematics221
Introduction221
Electrical Component and Wire Color Legends222
Wiring Diagram Ground and Platform Controls224
Limit Switch Legend225
Electrical Symbol Legend227
Hydraulic Symbols Legend228
Hydraulic Schematics229
Hydraulic Schematic, GS-1330M (from GS30MD-101)230
Hydraulic Schematic, GS-1432M, GS-1932M, GS-1932M Lite231
GS-1932M XH (from GS32MD-101)232
Hydraulic Schematic, Models with Electric Drive GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH (from GS30D-40101, GS30P-200101)234
(From GS30D-40101, GS30P-200101)235
Hydraulic Schematic, Models with Electric Drive GS-2032, GS-2632237
(From GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)238
Hydraulic Schematic, Models with Hydraulic Drive GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)239
Hydraulic Schematic, Outriggers GS3232 (from GS32D-10101, GS32P-200101)242
Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101)243
Hydraulic Schematic, GS-4655 (from GS55D-101)246
Electrical Schematics247
Electrical Schematic, GS-1330M (from GS30MD-40101)248
Electrical Schematic, GS-1432M, GS-1932M249
GS-1932M Lite, GS-1932M XH (from GS32MD-101)249
Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101)252
Electrical Schematic, GS-4655 (from GS55D-10101)253
Electrical Schematic, All Other Models Models with Electric Drive256
Gs32P-200101, Gs32Md-101, Gs46D-20101, Gs46P-200101)256
Electrical Schematic, All Other Models Models with Hydraulic Drive257
(From GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101)257
Electrical Schematics - Options259
Electrical Schematic, Options260

Brand	Terex
Model	Genie GS-1330m
Category	Lifting Systems
Language	English

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