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CUTMASTER 40MM

Manual 0-5085 A-5 APPENDIX

C. Automation Torch Connection Diagram

Automated CutMaster Power Supply with ATC Torch Receptacle,

Automated SL100SV Torch (w/ Solenoid on Positioning Tube), Torch Lead with ATC Connector

Power Supply

PIP

Switch

ATC Male

Torch Leads Connector

ATC Female

Torch Receptacle

Negative / Plasma Lead

Pilot Lead

Art # A-07115

Pin No.s

Socket

No.s

Main PC Board

White

Black

Orange

Green

Main PC Board

Solenoid

Torch Leads

Torch Head

Not Connected

Main PC Board

Service Manual1
Table of Contents5
Section 1: General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications10
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes11
- Documents de Reference13
- Declaration of Conformity14
- Statement of Warranty15
Section 2 System: Introduction17
- How to Use this Manual17
- Equipment Identification17
- Receipt of Equipment17
- Power Supply Specifications18
- Input Wiring Specifications19
- Power Supply Features20
Section 2 Torch: Introduction21
- 01 Scope of Manual21
- 02 General Description21
- 03 Specifications21
- 04 Options and Accessories22
- 05 Introduction to Plasma22
Section 3 System: Installation25
- Unpacking25
- Lifting Options25
- Primary Input Power Connections25
- Gas Connections26
Section 3 Torch: Installation29
- 01 Torch Connections29
- 02 Setting up Mechanical Torch29
Section 4 System: Operation31
- Front Panel Controls / Features31
- Preparations for Operation32
Section 4 Torch: Operation35
- 01 Torch Parts Selection35
- 02 Cut Quality36
- 03 General Cutting Information36
- 04 Hand Torch Operation37
- 05 Gouging41
- 06 Mechanized Torch Operation42
- 07 Parts Selection for SL100 Torch Cutting43
- 08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip44
- 09 Recommended Cutting Speeds for SL100 Torch with Shielded Tip49
Patent Information54
Section 5 System: Service57
- General Maintenance57
- Maintenance Schedule58
- Common Faults58
- Fault Indicator59
- Basic Troubleshooting Guide62
- Circuit Fault Isolation64
- Main Input and Internal Power Problems68
- Pilot Arc Problems72
- Main Arc and Controls Problems75
- CNC Interface Problems76
- Test Procedures76
- Main PCB Layout & Signals82
- Capacitor PCB Layout & Signals86
- Logic PCB Layout & Signals88
- 40AMP Logic PCB Layout & Signals90
- Right Side Wiring Diagram92
Section 5 Torch: Service95
- 01 General Maintenance95
- 02 Inspection and Replacement of Consumable Torch Parts96
Section 6: Parts Lists97
- Introduction97
- Ordering Information97
- Power Supply Replacement97
- Major External Replacement Parts98
- Front Panel Replacement Parts99
- Left Side Replacement Parts100
- Right Side Replacement Parts101
- Options and Accessories102
- Replacement Parts for Hand Torch103
- Replacement Parts - for Machine Torches with Unshielded Leads104
- Replacement Shielded Machine Torch Leads Assemblies106
- Torch Consumable Parts (SL100 SV)107
Section 7: Replacement Procedures109
- Scope109
- Anti-Static Handling Procedures109
- Parts Replacement - General Information109
- Major External Parts110
- Front Panel Parts Replacement111
- Left Side Internal Parts Replacement112
- Rear Panel Parts Replacement114
- Right Side Internal Parts Replacement116
Appendix 1: Sequence of Operation (Block Diagram119
Appendix 2: Data Tag Information120
Appendix 3: Torch Pin - out Diagrams121
Appendix 4: Torch Connection Diagrams122
Appendix 5: System Schematic, 380-415V Units124
Appendix 6: Publication History126

Brand	Thermal Dynamics
Model	CUTMASTER
Category	Welding System
Language	English

Thermal Dynamics CUTMASTER Service Manual

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