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Toro 04042 - Page 67

Toro 04042
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RemovingtheDrumDriveIdlerAssembly(continued)
5.Removethe7washer-headscrews(item1inFigure31)thatsecurethe
drumdrivecover,andremovethecovertoexposethedrumdrivesystem.
6.Removeanddiscardthegasket(item17inFigure31)fromthecoverand
housing.
7.Carefullyremovetheendoftheextensionspring(item4inFigure31)from
theidlerarm.
8.Removetheshoulderscrew(item10inFigure31)thatsecurestheidlerarm
assemblytothedrumdrivehousing,andremovetheidlerarmassembly
fromthehousing.
g203652
Figure32
1.Flangebushing(2each)
3.Retainingring5.Idlerbracket
2.Idlerpulley
4.Ballbearing(2each)
9.Disassembletheidlerarmassemblyasnecessary(Figure32).Replacethe
bearingsandbushingsthatarewornordamaged.
A.Removetheangebushingsfromtheidlerbracket.
B.Removetheretainingringfromtheidlerbracket.Slidetheidlerpulley
fromthebracketshaft.Presstheballbearingsfromtheidlerpulley.
InstallingtheDrumDriveIdlerAssembly
1.Iftheidlerarmassemblywasdisassembled(Figure32),dothefollowing
steps:
A.Pressnewangebushingsintotheidlerbracket.
B.Pressnewballbearingsfullyintotheidlerpulleyandensuretoapply
pressuretotheouterbearingraceonly.Slidethepulleyassemblyonto
theidlerbracketandsecurewitharetainingring.
2.Positiontheidlerarmassemblytothedrumdrivehousingandsecurewitha
shoulderscrew(item10inFigure31).T orquetheshoulderscrewto21to
23N∙m(15to17ft-lb).Checkthattheidlerarmassemblycanpivotfreely
afteryoutightentheshoulderscrew.
3.Carefullysecuretheendoftheextensionspring(item4inFigure31)to
theidlerarm.
4.Ensurethatthewavewasher(item2inFigure31)ispressedintotheboreof
thedrumdrivecover.
5.Positionnewgasket(item17inFigure31)tothehousingsurface.
Greensmaster
®
eFlex1800,2100and2120
Page4–25
TractionandReelDriveSystem:ServiceandRepairs
12189SLRevE

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