Toro 08743 - Page 247

RemovingtheFrontFork(Model08745)(continued)
B.Loosenthesetscrewinthesteeringnut.
C.Removethesteeringnutandthelowerbearingcone.
D.Removethesteeringsleeveandtheupperbearingcone.
E.Cleanandinspectthebearingcupsandconesforwearordamageand
replacethebearingsifnecessary.
InstallingtheFrontFork(Model08745)
RefertoFigure99forthisprocedure.
1.Ifremoved,installthebearings,steeringsleeve,andsteeringpivot:
A.Ifthebearingcupswereremovedfromtheframe,pressnewbearing
cupsintotheframemakingsurethattheyfullycontacttheshoulderin
theframe.
B.PackthebearingconeswithMolilgreaseXHPhightemperaturegrease
(orequivalent).
C.Installtheupperbearingconeandslidethesteeringsleevedownthrough
theupperbearingandframe.
D.Installthelowerbearingcone.
E.Installthesteeringnutandtightenfrom25to29N·m(18to22ft-lb).
F.Tightenthesetscrewinthesteeringnutfrom5to7N·m(45to65in-lb).
G.Positionthesteeringpivotoverthesteeringsleeveandinstallthelarge
capscrew.
H.Installthelocknutandtightenfrom542to650N·m(400to480ft-lb).
2.Fitthefrontforktothesteeringpivotandinstallthe4previouslyremoved
fasteners.
3.Thoroughlycleantheballjointtaperandthebossinthefrontfork.
4.Securethesteeringcylinderballjointtothefrontforkwith2jamnuts.
A.Installtherstjamnutandtightenfrom88to115N·m(65to85ft-lb).
B.Whileretainingtherstjamnutwithawrench,installthesecondjamnut
andtightenfrom88to115N·m(65to85ft-lb).
5.Installthefrontwheel;refertoInstallingtheFrontWheel(page7–4).
6.Installthehoseguide.
7.Installthefueltank;refertoRemovingandInstallingtheFuelT ank(page
4–12).
8.Checksteeringoperationbeforereturningthemachinetoservice.
SandPro
®
3040and5040
Page7–21
Chassis:ServiceandRepairs
20251SLRevA