Section
4-2 LX 31/41 Work Platform
Maintenance
4.1
Preventative Maintenance Table Key
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Preventative Maintenance Report
Date: _______________________________________
Owner: ______________________________________
Model No: ___________________________________
Serial No: ____________________________________
Serviced By: __________________________________
Service Interval: _______________________________
Table 4-1: Preventative Maintenance Checklist
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery Check electrolyte level 6
M
Check specific gravity 6
M
Clean exterior 6
M
Check battery cable condition Daily
Clean terminals 6
M
Engine Oil Check level and condition Daily
and Check for leaks Daily
Filter Change oil filter 100
H
Engine Fuel Check fuel level Daily
System Check for leaks Daily
Replace fuel filter 6
M
Check air cleaner Daily
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 3
M
Hydraulic Check oil level Daily
Oil Change filter 6
M
Drain and replace oil 2
Y
Hydraulic Check for leaks Daily
System Check hose connections 30
D
Check hoses for exterior wear 30
D
Emergency Operate the emergency lowering Daily
Hydraulic valve and check for serviceability
System
Controller Check switch operation Daily
Control Check the exterior of the cable Daily
Cable for pinching, binding or wear
Platform Check fasteners for proper torque Daily
Deck and Check welds for cracks Daily
Rails Check condition of deck Daily
Tires Check for damage Daily
Check air pressure (50 psi [3.4 bar]) Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30
D
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Hydraulic Wipe clean 30
D
Pump Check for leaks at mating surfaces 30
D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30
D
Drive Motors Check for operation and leaks Daily
Torque Check for leaks Daily
Hubs Check Oil level 250
H
/6
M
Change Oil after break-in 50
H
/30
D
Change Oil 1000h/2y
Steering Check hardware & fittings for proper torque 6
M
System Grease pivot pins 30
D
Oil king pins 30
D
Check steering cylinder for leaks 30
D
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30
D
Check mounting pin pivot bolts 30
D
for proper torque
Check elevating arms for bending 6
M
Grease linkage pins 30
D
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting 6
M
for proper torque
Check welds for cracks Daily
Lift Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30
D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Axle Check the cylinder rod for wear 30
D
Cylinder Check mounting pin pivot bolts 30
D
for proper torque
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Entire Check for and repair collision damage Daily
Unit Check fasteners for proper torque 3
M
Check for corrosion-remove and repaint 6
M
Lubricate 30
D
Labels Check for peeling, missing, or Daily
unreadable labels & replace
Table 4-1: Preventative Maintenance Checklist (cont'd.)