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V-TEK Royce DE35-ST - Page 2

V-TEK Royce DE35-ST

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2 D292469I

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Table of Contents

Table of Contents4
Contents4
Introduction & Overview8
Overview8
Utility Requirements9
Installed Dimensions: DE35-ST9
Installed Dimensions: DE35-3009
Machine Setup & Installation10
Safety Instructions11
Unpacking & Installation13
Uncrate the DE35/DE35-30013
Unpack the Carton13
Setup & Start-Up14
Connections & Setup14
Power up15
Installing an Eject Head16
Installing a Pickup Tip17
Installing the Wafer Holder18
Check Follow Focus & Zoom Center19
System Alignment: DE3520
System Alignment: DE35-30022
Basic Operation27
Operational Set up27
Calibrating Waffle Packs43
Full Cycle: Pick & Place in Single Step Mode44
Detailed Operation46
Menus46
Overview46
Output Select47
Synchronized die Lift50
X-Axis Placement Sequence51
Inspections Options53
Die Inverter: Selected/Not Selected53
Output Sizes Menu54
Modes of Operation58
Run Mode58
Keyboard Function in Run Mode58
Single Step Mode62
Keyboard Function in Single Step/Teach Mode62
Pick & Place Cycle64
Teach Mode67
Output Setup68
Changing Output Sizes68
Selecting a New die Count68
Selecting a New Waffle Pack Type68
Calibrating Waffle Packs69
Programming Waffle Pack Dimensions71
Erasing Unwanted Pattern Numbers73
Changing Output Configuration74
Pickup Head Adjustment75
Adjusting the Pickup Height and Position75
Adjusting the die Pickup Delay75
Adjusting Lift to Search Height76
Adjusting Pickup Tip Height at Placement76
Adjusting die Pickup Tip Force77
Adjusting Pickup Tip Purge (Blow Off)78
Die Eject System80
Adjusting the die Ejector80
Adjusting the die to the Pickup Tip: DE35-ST82
Die Inverter System84
Die Inverting Cycle85
Die Inverting Discussion87
Adjust die Inverter Home Position88
Adjust the Inverter Flexure89
Adjust Inverter Z & y Position89
Non-Surface Contact Operation90
Non-Surface Contact Pickup Cycle90
Edge Pick up92
Adjust Pickup Grippers93
Replace Gripper Fingers94
Die Underside Inspection96
Adjust Pickup Tip Height at Underside Inspection96
Underside Inspection Cycle97
Die Facet Inspection98
Adjust Pickup Tip Height at Facet Inspection98
Adjust die Position on Rotating Spindle at Facet Inspection98
Facet Inspection Cycle100
Wafer Holders102
Wafer Holder Interlock102
Film Frame Holders103
Operation of Expanding Film Frame Holder103
Ring Holders104
Operation of Expanding Ring Holder104
DES-AUM die Eject Actuator106
Adjust Needle Speed & Height106
Basic Troubleshooting & Maintenance108
Preventative Maintenance Schedule108
Bi-Monthly Maintenance108
Semi-Annual Maintenance110
Maintenance Procedures112
Setting the Camera Tube Mounting Position112
Optical Center and Follow Focus Setup112
Adjusting Pickup Height at the Pick Position113
Adjust Pickup Height at Place Positions113
Eject Head Maintenance, Needle Replacement and Planarization114
Needle Replacement and Planarization: EJT, EJTN, EJM, EJMN, EJA, EJAN114
Required Tooling & Supplies114
Links114
General Mirror Use Tips114
Eject Head Overview115
0.75" Diameter Eject Heads115
1.1, 1.5 & 2.0 Diameter Eject Heads116
Needle Replacement & Planarization of 0.75 Inch Diameter (Small) Eject Heads118
Removal of Broken Needles118
Insertion of New Needle(S) and Planarization121
Removal of Broken Needles123
Eject Needle List129
Appendices131
Appendix A: Table of Recommended Eject Heads131
Appendix B: Table of Recommended Pick-Up Tips133
Appendix C: Recommended Spare Parts135
Immediate Production Back up Spare Parts135
Production Back up Spare Parts135
Long Term Spare Parts136
Appendix D: Table of Fluoroware Waffle Pack Dimensions137

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