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Vicon EXTRA 632 T User Manual

Vicon EXTRA 632 T
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EXTR 632 T
Operator's Manual
Translation of the original operator’s manual
Date of publication 12/2009
Date printed 12/2009
Language EN
Valid as from serial No.: 403.218
Reference No: 90000502EN
Index 119-12

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Vicon EXTRA 632 T Specifications

General IconGeneral
BrandVicon
ModelEXTRA 632 T
CategoryFarm Equipment
LanguageEnglish

Summary

Safety

For your own safety

General safety instructions are included in this chapter. Safety instructions must be complied with for own safety, others safety, and machine safety.

Safety symbols

Labels on the machine serve safety. Labels must not be removed. If illegible, new ones can be ordered and affixed.

The meaning of the symbols

Explains various symbols used in the manual, including warning triangles and stars, to convey important information and safety instructions.

Who can operate the machine?

Only educated farmers or qualified persons with knowledge of installation may operate the machine. Untrained staff must not use it.

Connecting

Details correct attachment of the machine to the tractor, emphasizing safety measures like ensuring the tractor cannot roll.

Load capacity

Instructions on complying with total weight, axle pressure, tyre capacity, and minimum weight for safe operation and maneuvering.

Transport on public roads

Ensures the machine meets Road Traffic Act requirements, including lights and safety equipment, for traffic safety.

Use

Operator instruction, checking for technical errors, and ensuring protection guards are in place before use for maximum operator protection.

Disconnection

Highlights the heightened risk of personal injury when disengaging the machine from the tractor and provides safety steps.

Maintenance

Emphasizes complying with service and maintenance intervals for proper operation, maximum protection, and avoiding dangers from non-maintained machines.

Further safety instructions

Outlines compliance with environmental, technical, medical, and road act regulations alongside manual instructions.

About the machine

The field of application of the machine

Describes the machine as a swather for laying grass and cereal crops in swathes, mounted on tractor lift arms.

Proper usage of the machine

Warns against deviations or other uses like harvesting corn, stating the manufacturer is not responsible for damages from improper application.

Machine characteristics

Highlights solid construction, flexible build-up for strength and reliability, and hydraulic lifting of the cutterbar.

Synopsis

Provides an illustrated overview of the machine's components, including arm, guard, PTO shaft, and cutterbar.

Technical data

Presents machine dimensions in mm, showing top, side, and front views with measurements.

Machine specification

Lists technical specifications like net weight, PTO power, power requirement, cutting discs/knives, RPM, stubble height, cutting width, etc.

Tractor requirements

Stresses the need for a tractor with proper weight and size, correct proportions for braking and maneuverability.

Preparation

Preparing the machine

Machine is divided into components for transport and assembled according to specific instructions. This chapter covers initial assembly.

Crane lifting safety

Details safety precautions for crane lifting, emphasizing the use of approved lifting equipment and correct fastening.

Adjusting the linkage pins

Explains how to change the setting of the linkage pins using a suitable tool and threadlock.

Assembly - attachment

Coupling a tractor and a machine together

Warns about increased personal injury risk during coupling and provides safety steps.

Attachment of the tractor

Instructions on locking tractor lift arms, adjusting them, and using linkage pins for attachment based on tractor width.

Adjusting the suspension

Details how to set the machine's suspension to the correct height above the ground using tractor hydraulics.

Hydraulic

Covers connecting hydraulics, avoiding oil mixing, checking the system, colour marking, and securing hydraulics in transport position.

First start-up of machine

Emphasizes the importance of initial test drive for safety and proper function, including PTO connection and raising/lowering the cutting unit.

Machine in transport position

Details converting the machine to transport position, checking surroundings, and noting overall height limits.

Adjusting the transport lock

Explains how to adjust the transport lock to ensure the machine remains locked in transport position when the tractor's hydraulic system is neutral.

Transport on public roads

Safety

Read safety instructions carefully before driving on public roads to avoid accidents.

General

Comply with local laws for lights, warning units, and safety equipment; driver responsibility for Road Act compliance.

Before travelling on public roads

Ensure all hydraulic/electric functions are neutral, locked, tractor hydraulics disconnected, and safety valves closed.

Checking the machine

Checklist includes transport position, neutral hydraulic functions, disconnected hydraulics, secured connection, and working lights.

Travelling on public roads

Check surroundings, do not exceed speed limits, adjust speed to conditions, avoid sudden movements, and ensure steering/braking ability.

Operation

Safety

Read safety instructions carefully before using and loading. Attention to instructions ensures safety and prevents injuries.

Before operating

Ensure initial start is unhindered, be aware of surroundings, and pay specific attention to children.

Setting

Adjusts the conditioner plate distance to the rotor based on crop type for optimal performance.

Rotor

Addresses risk of protection dropping, how to open rear protection for rotor access, and setting rotor speed.

Rotor rpm

Explains how to change rotor RPM to 600 or 940 RPM based on crop type for recommended operation.

Deflector plates

Details adjusting deflector plates to achieve desired swath width and even cutting swath.

Spreading device

Explains how to adjust the spreading device direction using handles for directing the crop left or right.

Stubble height

Describes adjusting stubble height by setting the cutterbar horizontal or adjusting the top link.

Ground pressure

Details setting ground pressure using a manometer and tractor hydraulics to achieve 140-150 bar.

Cleaning

Before cleaning

Higher risk when cleaning. Perform pre-cleaning steps like checking area, disconnecting PTO, removing ignition key.

Disconnect the power when cleaning the machine

Always disconnect power before cleaning to prevent short-circuiting and damage to electric circuits.

Protect your body and face when cleaning the machine

Wear proper protection gear for body and face to protect from dirt and splashes, preventing skin and eye injuries.

After cleaning

Procedure includes letting water run off, checking protections, connecting PTO, and lubricating according to scheme.

Parking and Storage

Before storage

Prepare machine for storage by checking/tightening bolts, repairing damage, and lubricating according to the scheme.

Parking / disconnection of the machine

Safety during disconnection, parking in working position to prevent tipping, and ensuring tractor is secured.

Hydraulic

Only disconnect hydraulics when system is without pressure, and avoid physical contact with hydraulic oil.

Storage

Machine should be readied for winter storage, including cleaning, oil change, and placing in a ventilated room.

Maintenance

For your own safety

Comply with service and maintenance intervals for assurance of operation, protection, and avoiding dangers from non-maintained machines.

Specific safety information

Perform repair/maintenance with knowledge and tools. Ensure tractor is stopped, secured, PTO disconnected, and guards are in place.

Lubrication safety and use of oil

Handle oils and lubricants with care, using protective gear and avoiding direct contact to prevent skin injuries.

General instructions

General maintenance procedures, securing the machine in transport position, or working position if specified.

Basic

Explains terms related to maintenance like lubricating with oil can, grease gun, oil change, replacement, and checks.

Maintenance intervals

A table outlining general maintenance tasks and their frequency, categorized by General, Transmission, and Other.

P.T.O. shaft check

Instructions for checking the PTO shaft, ensuring the tractor is stopped and secured, and using original spare parts.

Lubrication

Daily and every 40 hours lubrication tasks, detailing procedures for PTO shaft and cutting unit using grease gun.

Cutterbar

Procedures for inspection, oil service, and changing oil for the cutterbar, emphasizing correct oil type and level.

Gearbox

Details oil change procedures for the bevel gear and 2-speed transmission, including checking and filling oil levels.

Service - check

Regular checks for machine knives, cutting discs, and cones to ensure proper balance and prevent damage.

Cones

Procedures for external and internal inspection of machine cones, including cleaning and checking for dirt.

Universal joint

Instructions for checking and replacing the universal joint, including bolt inspection and applying Loctite.

Friction clutch

Procedures for bleeding and maintaining the friction clutch after prolonged standstill, including tightening bolts.

Accumulator

Warns about high pressure in the accumulator and states that it may only be serviced by authorized persons.

Replacement

Knives

Procedures for checking and replacing machine knives, ensuring proper balance and preventing vibrations.

Cutting disc

Details how to replace cutting discs, including removing and fitting the disc and bolt with specified torque.

Extra equipment

Lighting kit

The machine can be fitted with a lighting kit together with a reflex set.

Hydraulic device for the deflector plate

Allows operating the left-hand deflector plate hydraulically to direct crop away from unmown crop.

Skids

Skids can be fitted to prevent the rotor from hitting the ground when mowing high stubble.

Chain for locking the lift arms

Extra equipment to prevent tractor lift arms from lowering, fitted between tractor and lift arm.

Throwing wings

Recommended to rectify stripe problems with spring crops caused by grass blocking cutting discs.

Troubleshooting

Hydraulic system

Lists faults like machine hanging, functions not working, or inability to raise, with possible causes and remedies.

Cutterbar

Addresses issues like machine hanging, tendency to swing back, uneven stubble, and conditioning problems with causes and remedies.

P.T.O. shaft

Covers faults related to PTO shaft, such as low RPM or friction clutch overheating, with causes and remedies.

Guarantee

Guidelines for guarantee

States the guarantee period is 12 months and claims must be made via Kverneland dealer application.

No liability is accepted for consequential damage

Manufacturer not liable for damage not sustained to equipment or consequential damage from wrongful use.

Disposal

Metal parts

Deliver usable parts to recycling plants; larger scrap parts to authorized breaker's yards for processing.

Rubber parts

Take usable parts to an authorized recycling plant for processing according to current regulations.

Plastic

Take usable parts to an authorized recycling plant for processing according to current regulations.

Hydraulic oil

All drained oil must be taken to a breaker's yard for processing according to current regulations.

Electronic parts

Take usable parts to an authorized recycling plant for processing according to current regulations.

EU declaration of conformity

Notes

Technical information

Conversion table

Provides conversion figures for basic units like length, area, volume, speed, power, mass, torque, pressure, and RPM.

Lubricants

Lists recommended lubricants from various suppliers for transmission and grease nipples.

Torque moment

Table of torque moments for bolts of different thread diameters and quality.

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