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Vicon Extra 532 User Manual

Vicon Extra 532
136 pages
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Extra 532 - 540
Operating manual
Translated from the original instruction manual
Revision 01
Date printed 04.2014
Language EN
Machine number KT447406
Document number A132101500
Index 2014-03

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Vicon Extra 532 Specifications

General IconGeneral
BrandVicon
ModelExtra 532
CategoryFarm Equipment
LanguageEnglish

Summary

Machine Identification

Safety

For Your Own Safety

General safety instructions and specific advice for safe operation and machine care.

Safety Symbols

Explanation of safety labels and pictograms found on the machine.

The Meaning of the Symbols

Explains pictograms and warning signs used in the manual for clarity and attention.

Who Can Operate the Machine?

Specifies that only trained and qualified operators should use the machine.

Connecting

Details on correctly attaching the machine to the tractor and PTO shaft connection.

Load Capacity

Guidance on complying with weight limits, axle pressure, and tyre capacity.

Transport on Public Roads

Ensures compliance with traffic laws for safe road transport of the machine.

Use

Instructions for safe operation, including checks and guard compliance.

Disconnection

Details procedures and risks associated with disengaging the machine from the tractor.

Replacing the Hydraulic Hoses

Guidance on replacing hydraulic hoses every 4 years for safety.

Further Safety Instructions

Follows general safety instructions, including environmental and regulatory compliance.

About the Machine

The Machine's Field of Application

Describes the intended use of the machine for mowing common grass and cereal crops.

Correct Usage of the Machine

Lists the crops suitable for mowing with the machine.

Incorrect Use of the Machine

Details prohibited uses and manufacturer's liability for misuse.

Machine Characteristics

Provides a description of the machine's design, components, and operation.

Synopsis

Diagram illustrating key components of the machine with labels.

Technical Data

Presents machine dimensions with labels A through H.

Machine Specifications

Details technical specifications like weight, power, PTO, and dimensions.

Tractor Requirements

Specifies the necessary tractor weight and size for safe operation and maneuverability.

Preparation

Preparing the Machine

Instructions for initial assembly and connection of components like the PTO shaft.

RPM on the PTO Outlet

Explains how to check and set the correct PTO rotational speed for the machine.

1000 RPM

Procedure for adapting the machine to a 1000 RPM PTO shaft.

Assembly - Attachment

Coupling a Tractor and a Machine

Highlights risks and essential steps for safely attaching the machine to the tractor.

Attachment of the Machine

Details safety precautions for coupling the machine to the tractor safely.

Attachment of the Tractor

Instructions on locking tractor lift arms and fitting the swivel hitch securely.

Connecting the Machine

Ensures secure attachment with locking pin and correct PTO shaft specifications.

Hydraulic - Safety

Safety precautions for connecting and handling hydraulic systems.

Connection - Hydraulic Connection

Details the hydraulic hose connections for drawbar and cutting unit to the tractor.

First Start-up of Machine

Guides for initial test drive, safety checks, and operational steps.

Checking the Cutting Unit

Procedure for equalizing the hydraulic system of the cutting unit.

Friction Clutch

Safety measures and procedure for bleeding the friction clutch.

Machine in the Transport Position

Steps to place the machine in the correct transport position safely.

Transport on Public Roads

Safety

Emphasizes reading safety instructions before driving on public roads.

General

Covers compliance with local laws, tractor maneuverability, and speed limits.

Before Travelling on Public Roads

Checklist before road travel: hydraulics, children safety, area check.

Checking the Machine

Checklist for ensuring the machine is ready for transport on public roads.

Travelling on Public Roads

Guidelines for safe driving on roads, including speed and steering.

Operation

Safety

Read safety instructions before use; only trained operators should work on the machine.

Before Operating

Ensure unhindered start-up, keep away from machine, and check for children.

Operation

Describes how to operate the machine, connect PTO, and use hydraulics.

Setting - Stubble Height

Instructions on how to adjust the stubble height using top link and skids.

Balancing the Cutting Unit

Adjusting downward pressure on the cutting unit for optimal performance.

Working in the Field

Safety checks and procedures for operating the machine in the field.

Cleaning

Before Cleaning

Safety procedures before cleaning the equipment, including disconnecting power.

Cleaning

Guidance on using correct cleaning agents and methods for machine parts.

After Cleaning

Post-cleaning steps: allowing water to run off and removing collected water.

Parking and Storage

Before Storage

Steps to prepare the machine for storage at the end of the season.

Parking/Disconnection of the Machine

Safety procedures for disconnecting the machine from the tractor.

Storage

Detailed instructions for cleaning, oil changes, and storing the machine properly.

Safety

Ensures the machine is correctly secured when parked to prevent accidents.

Maintenance

For Your Own Safety

Emphasizes complying with service intervals for machine operation and environmental protection.

Specific Safety Information

Details safety requirements for repair and maintenance work, including PTO disconnection.

Lubrication Safety and Use of Oil

Precautions for handling oils and lubricants due to potential health risks.

General Instructions

General maintenance procedures, including securing the machine and using grease guns.

Maintenance Intervals

Table outlining general checks, lubrication, oil changes, and replacement intervals.

PTO Shaft Check

Refer to manufacturer's instructions for checking the PTO shaft.

Lubrication - Drawbar

Instructions for lubricating the drawbar components every 40 hours.

Lubrication - Swivel Hitch

Lubrication points and procedure for the swivel hitch.

Lubrication - Cutting Unit

Lubrication procedure for the cutting unit components.

Lubrication - PTO Shaft

Lubrication procedure for the PTO shaft every 100 hours of use.

Lubrication - As Required

Lubrication of connecting links and spindle with springs as needed.

Service - Check - Cutterbar

Guidance on using correct oil type and maintaining the correct oil level in the cutterbar.

Inspection - Oil Service

Procedure for checking the oil level in the cutterbar daily.

Cutterbar Adjustment

Ensures the cutterbar is horizontal; adjustment steps provided.

Cutterbar Oil Level

Procedure for checking and refilling the cutterbar oil level.

Tractor Lift Arm Adjustment

Adjusting tractor lift arms for maintenance procedures, ensuring correct PTO shaft alignment.

Maintenance - Gearbox

Instructions for oil change and checking the oil level in the main gear gearbox.

Maintenance - Swivel Hitch (Upper)

Procedure for checking and topping up the oil level in the upper part of the swivel hitch.

Maintenance - Swivel Hitch (Lower)

Procedure for checking and topping up the oil level in the lower part of the swivel hitch.

Knives

Safety and procedure for replacing machine knives.

Knife Inspection and Bolt Tightening

Inspect knives for wear and tighten bolts to specified torque.

Cutting Disc

Safety and procedure for checking cutting discs.

Cutting Disc Inspection and Tightening

Inspect cutting discs for damage and tighten them to the specified torque.

Cone - External Inspection

Safety and procedure for external inspection of cones.

Cone Cleaning

Procedure for cleaning dirt from the cones on both sides of the machine.

Cone - Internal Inspection

Procedure for internal inspection of cones, carried out every season.

Universal Joint - Monthly Check

Safety and procedure for checking the universal joint every month.

Universal Joint Inspection and Bolt Tightening

Inspect universal joints for wear and tighten bolts to the specified torque.

Stone Guard and Counter Knife

Safety and inspection procedure for stone guards and counter knives every 40 hours.

Stone Guard and Counter Knife Inspection

Visually inspect stone guards and counter knives for wear.

Friction Clutch - Disc Change

Safety and procedure for changing the friction disc on the friction clutch.

Wheel Maintenance

Procedure for checking tyre pressure and tightening wheel bolts after 10 hours and seasonally.

Tarpaulin Checks

Safety and regular checks for the tarpaulin and other guards around the cutting unit.

Replacement - Cutterbar

Guidance on oil change procedures for the cutterbar.

Cutterbar Oil Change

Steps for changing the cutterbar oil, including tilting the machine.

Cutterbar Oil Plug and Position Check

Locate oilplug, remove, allow oil to drain, and check cutterbar position.

Cutterbar Oil Level Check and Fill

Check and fill cutterbar oil level using measuring instrument and specified quantities.

Tractor Lift Arm Adjustment for PTO

Adjust lift arms for correct PTO shaft alignment, ensuring universal joint integrity.

Transmission - Bevel Gear Oil Change

Safety and procedure for changing oil in the bevel gear transmission.

Transmission Oil Level Check

Check transmission oil level using dipstick and follow instructions for filling.

Swivel Hitch Oil Change (Upper)

Procedure for changing oil in the upper part of the swivel hitch.

Swivel Hitch Oil Fill (Upper)

Fill oil into upper swivel hitch through oilplug 1 until correct level is reached at oilplug 2.

Swivel Hitch Oil Change (Lower)

Procedure for changing oil in the lower part of the swivel hitch.

Knives Replacement

Safety and procedure for replacing machine knives.

Knife Replacement and Bolt Tightening

Replace knives, inspecting bolts and tightening to specified torque.

Cutting Disc Replacement

Safety and procedure for replacing cutting discs.

Cutting Disc Replacement Procedure

Remove cutting discs, replace them, and tighten bolts to the specified torque.

Universal Joint Replacement

Safety and procedure for changing the PTO shaft.

PTO Shaft Replacement

Replace PTO shaft, clean bolts, apply Loctite, and tighten to torque.

Stone Guard and Counter Knife Replacement

Safety and procedure for changing stone guards and counter knives.

Stone Guard and Counter Knife Replacement Procedure

Replace worn stone guards and counter knives, ensuring correct fitment.

Friction Clutch Disc Change

Safety and procedure for changing the friction discs on the friction clutch.

Friction Clutch Assembly

Assemble the friction clutch after replacing friction discs, bending housing edges back.

Tarpaulin and Guard Replacement

Procedure for replacing tarpaulins and guards if any damage occurs.

Extra Equipment

High Skids

Information on high skids for adjusting stubble height and their availability.

Quick Release of Knives

Feature for quick and easy changing or turning of knives.

Chain for Locking the Lift Arms

Extra equipment to prevent tractor lift arms from lowering.

Lighting Kit

Lighting kit and reflector for marking the machine for transport on public roads.

Coupling for the Tractor's Drawbar Tongue

Specially designed coupling and jack available as extra equipment.

Troubleshooting

Electric and Hydraulic System

Faults and remedies for electric and hydraulic system issues.

Cutterbar Issues

Troubleshooting common issues with the cutterbar, such as uneven stubble or overheating.

PTO Shaft Issues

Troubleshooting issues related to the PTO shaft, like friction clutch warming.

Warranty

Guidelines for Warranty

Details the warranty period, claim process, and exclusions for the product.

No Liability for Damage Arising

Manufacturer's disclaimer for damages from incorrect usage or external factors.

Disposal

Metal Parts

Instructions for proper disposal of metal parts at recycling plants or breaker's yards.

Rubber Parts

Instructions for proper disposal of rubber parts at recycling plants.

Plastic

Instructions for proper disposal of plastic parts at recycling plants.

Hydraulic Oil

Procedure for draining and disposing of hydraulic oil correctly.

Electronic Parts

Instructions for proper disposal of electronic parts at recycling plants.

EU Declaration of Conformity

EU Directive 2006/42/EC

Declaration of conformity with EU Directive 2006/42/EC and applied standards.

Notes

Technical Information

Conversion Table

Provides conversion figures between SI units and common measurement units.

Lubricants

Lists recommended oils and grease nipples from various suppliers.

Torque Moment

Table of torque moments for bolts of different thread diameters.

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