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Wavetek 3000 - User Manual

Wavetek 3000
225 pages
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INSTRUCTION
MANUAL
MODEL
3000
SIGNAL
GENERATOR
WAvaTE
K

Table of Contents

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Summary

WARRANTY

Scope of Manual

Provides an overview of the manual's content for installation, operation, maintenance, and repair of the Wavetek Model 3000 Signal Generator.

SECTION 1 GENERAL INFORMATION

Introduction to Model 3000

Details the Wavetek Model 3000 Signal Generator's rugged design, solid-state construction, and frequency range.

Specifications

Presents detailed specifications for frequency, RF output level, impedance, and spectral purity.

Amplitude Modulation

Describes the amplitude modulation capabilities, including frequency, range, distortion, and control.

Frequency Modulation

Details frequency modulation features: frequency, deviation peak, deviation control, and accuracy.

Programmability

Explains frequency programmability via rear panel input connector using BCD-coded TTL voltages or contact closures.

General Specifications

Covers operating temperature, output connector, power requirements, dimensions, and weight.

Options

Lists factory-installed options (1A, 1B, 4, 7) and field-installable options (3).

Reverse Power Protection

Describes Option '3' which prevents damage from accidental DC or RF voltages applied to the RF output connector.

Auxiliary RF Output

Details Option '4' providing a leveled (-10 dBm) signal from a rear panel BNC connector, typically for frequency counters.

Low Leakage

Describes Option 7 which reduces the leakage specification.

Accessories

Lists furnished accessories (Instruction Manual, PROGRAMMING plug) and additional accessories (Rack Mount Kit, Programmers, Service Kit).

SECTION 2 OPERATION

Introduction to Operation

Provides installation and operating instructions for the Wavetek Model 3000 signal generator.

Mechanical Installation

Covers initial inspection, damage claims, and procedures for rack mounting the instrument.

Electrical Installation

Details operating voltage selection (115/230V AC) and fuse requirements for safe electrical installation.

Front Panel Description

Describes the functions and labels of the front panel controls and indicators.

Front Panel Controls Overview

Explains the function of each front panel control, including Lever Indicator Switches, Accuracy Lamps, and Attenuator.

Rear Panel Description

Details the rear panel features such as voltage switch, AC line fuse, input, and programming connectors.

Installation Checks

Provides a procedure to verify the instrument's operating status, including turn-on and control adjustments.

Performance Checks

Outlines specific operational checks for RF output, AM modulation, FM modulation, and attenuator functions.

Operating Procedure

Guides the user through the standard operating procedures, including turn-on, frequency selection, and modulation setup.

AM Modulation Procedures

Covers internal and external AM modulation setup, including setting modulation depth and input voltage precautions.

FM Modulation Procedures

Details internal and external FM modulation procedures, including setting peak deviation and input voltage requirements.

Vernier Control Operations

Explains the use of the Vernier control for FM frequency adjustment and AM amplitude variation.

Programming Interface

Describes frequency programming via rear panel connector using BCD contact closures or TTL signals.

SECTION 3 THEORY OF OPERATION

Introduction to Theory of Operation

Provides an overview of the instrument's operation, including block diagrams and subassembly descriptions.

Overall Block Diagram

Presents a block diagram illustrating the Model 3000's architecture, including VCO, phase-locked loops, and crystal reference.

Basic Signal Generator

Explains the fundamental RF generation, frequency control, amplification, leveling, and modulation.

Level Control and AM

Details the circuitry for RF output level control and how AM is accomplished via the VERNIER level control.

Phase-Locked Loops (PLL)

Explains the function of the four phase-locked loops used for high frequency resolution and accuracy.

PLL #1 Operation

Describes the purpose and operation of PLL #1 for generating CW signals in 1 kHz steps.

PLL #2 Operation

Explains the function of PLL #2 for generating CW signals in 1 MHz steps across the frequency range.

PLL #4 Operation

Details PLL #4's role in adjusting the Wide Oscillator in 1 kHz steps for precise frequency tuning.

PLL #3 Operation

Explains the function of PLL #3 in stabilizing the Narrow Oscillator and providing FM operation.

Crystal Reference

Describes the 40 MHz crystal source and its role in providing reference frequencies for phase-locked loops.

Subassembly Descriptions

Provides brief descriptions of the instrument's subassemblies, outlining their primary functions.

C315 - Meter Board

Details the function of the Meter Board assembly in providing program voltage to the RF amplifier leveler circuit.

Level Program Control

Explains how the VERNIER control during CW operation sets the level program for the leveler circuit.

Modulation Features

Describes how modulating signals are applied for AM and FM modes via the MODE switch and Modulation Frequency switch.

C316 - Modulation Board

Explains how the Modulation Board provides modulating signals for AM/FM modes and houses Accuracy lights.

Modulating Signals

Details the selection of internal or external modulating frequencies for AM and FM modes.

DPS2 A - Power Supply

Explains the DC power supply unit, its transformer, filters, and regulated voltage outputs.

+18 V Supply

Describes the +18 V supply circuit, including its temperature-compensated voltage reference and error amplifier.

-18 V Supply

Explains the -18 V supply circuit, which compares and maintains the difference between +18V and -18V outputs.

+7.3 V Supply

Details the +7.3 V supply circuit, using an adjustable voltage regulator IC for pre-regulation.

M9 W - Sweep Oscillator

Explains the origin of the RF output frequency, generated by heterodyning two higher frequency voltage-controlled oscillators.

Wide Oscillator

Describes how the wide range of oscillation is achieved via analog signals and fine-tuning from the phase detector.

Narrow Oscillator

Explains the narrow oscillator's function for phase locking and FM operation, controlled by a fine-tuning bias voltage.

Levelers

Details the RF leveling circuits that maintain constant amplitude RF over frequency and temperature variations.

M10 W-6 - Output Amplifier

Describes the main function of the M10W module: amplifying the RF signal to a programmable level.

Amplifier Stage

Explains the four-transistor wideband amplifier stage that increases RF by approximately 23 dB.

Leveler Circuit

Details the leveler circuit's components (peak detector, differential amplifier, PIN diode attenuator) for flat output.

Unleveled Light Driver

Explains how the differential amplifier in the leveler circuit drives the unlevel indicator light.

M172 - Sweep Drive;DAC

Describes the module providing two output voltages for programming the 0-520 MHz voltage and shaping the analog tuning signal.

M29-1 - FM Reference

Explains the M29-1 as a voltage-to-frequency converter used as a phase lock reference in the M33 module.

Current Sources

Describes the circuit providing positive and negative current sources.

Oscillator Circuit

Details the square wave oscillator produced by an integrator and hysteresis switch.

M30 - Crystal Reference

Explains how the M30 module supplies reference frequencies derived from a 40 MHz crystal oscillator.

40 MHz Oscillator

Describes the 40 MHz crystal oscillator as the heart of frequency accuracy, temperature compensated for stability.

Dividers

Explains how frequencies below 40 MHz are produced by a series of TTL counters and dividers.

Multipliers

Describes how the 40 MHz CW is fed to a harmonic generator to produce "comb" output.

M31 A - kHz Steps

Details the input to M31A, the BCD data from front-panel 'kHz' switches, and the output frequency calculation.

VCO Operation

Explains the Voltage Controlled Oscillator's tuneability and its role in accurate programmability via phase-locked loop.

Phase Locked Loop Operation

Describes the phase-locked loop's function, using a programmable divider and phase detector for accurate frequency control.

Programmable Divider

Explains the divider's design to divide VCO frequency by (10,000-Sk) based on 'kHz' switch settings.

Unlock Indicator

Describes how the LED on the module and front-panel ACCURACY lights indicate loop unlock.

M32 A - MHz Steps

Details M32A's function in providing reference frequency corresponding to 'MHz' switch settings.

Programmable Divider Function

Explains the divider's design to divide VCO frequency by (10,000-Sk) based on 'kHz' switch settings.

Phase Detector Operation

Describes how the phase detector compares input signals and controls the VCO to correct frequency or phase error.

Unlocked Indicator Logic

Explains how the unlock indicator lights up when the phase-locked loop is unlocked.

M33 - Narrow Oscillator Lock

Details the M33's role in the phase-locked loop for the Narrow Oscillator, including phase detector, mixer, and reference switch.

Phase Detector Function

Describes how the phase detector compares reference and variable frequencies to control the VCO.

Mixer Circuit

Explains that the phase detector cannot operate at UHF frequencies, so the VCO is mixed with 1200 MHz CW.

Reference Switch Function

Describes how the reference switch, controlled by the MODE switch, selects CW or FM reference signals.

M34 - Wide Oscillator Lock

Explains the M34 module's function in providing fine tuning for the wide oscillator in the M9W.

Frequency Offset Circuit

Describes how the frequency offset circuit converts VCO frequency to a lower frequency for the phase detector.

Auxiliary Circuits

Explains the 'speed-up circuit' activated when the PLL becomes unlocked, and the 'unlock' amp for monitoring.

SECTION 4 PERFORMANCE TESTS

Introduction to Performance Tests

Explains the purpose of performance tests: to verify Model 3000 specifications using specified equipment and procedures.

Frequency Range and Resolution Test

Details the method for testing frequency range and resolution using a frequency counter and front-panel switches.

Frequency Accuracy Test

Describes the procedure for measuring frequency accuracy in CW, AM, FMx1, and FMx100 modes using a frequency counter.

Frequency Stability Test

Outlines the method for measuring frequency stability at specified time intervals after a minimum warmup period.

Output Level Accuracy Tests

Details specifications for power level, attenuator range, and total level accuracy.

Output Meter Accuracy Test

Describes the procedure for testing output meter accuracy, including calibration and error measurement.

Flatness Test

Explains how to measure flatness by observing maximum change in power meter readings across frequency steps.

Step Attenuator Accuracy Test

Details the procedure for testing step attenuator accuracy using standard attenuator pads and a spectrum analyzer.

Harmonics Test

Describes the method for measuring harmonic distortion using a spectrum analyzer at specified output levels.

Non-Harmonics Test

Outlines the procedure for measuring non-harmonic content using a spectrum analyzer across various frequency ranges.

Residual AM Test

Details the method for measuring residual AM using a modulation meter and distortion analyzer.

Residual FM Test

Describes the procedure for measuring residual FM using a modulation meter set to read frequency deviation.

Internal Modulation Frequency Test

Explains how to measure modulation frequency at the rear-panel modulation test point using a frequency counter.

Percent AM Accuracy Test

Details the measurement of %AM accuracy using a modulation meter and accurately measured voltage.

AM Bandwidth Test

Describes the measurement of AM bandwidth by increasing external modulation frequency and observing dB level change.

AM Distortion Test

Explains how to measure AM distortion using a modulation meter and distortion analyzer at the minimum leveler point.

FM Deviation Accuracy Test

Details the procedure for measuring FM deviation accuracy using an internal DC voltage and a frequency counter.

FM Bandwidth Test

Describes the measurement of FM bandwidth by increasing external modulation frequency and observing dB level change.

FM Distortion Test

Explains how to measure FM distortion using a modulation meter and distortion analyzer at specified deviation levels.

Impedance Test

Outlines the procedure for measuring impedance and VSWR using a VSWR bridge and spectrum analyzer.

RFI Test

Describes the test for RF leakage, measuring induced voltage in a loop held near the instrument.

SECTION 5 MAINTENANCE

Introduction to Maintenance

Provides information for disassembling, calibrating, and troubleshooting the Model 3000 Signal Generator.

Service Information

Covers disassembly procedures, module servicing, and printed-circuit board servicing.

Disassembly Procedures

Details the steps for removing bottom cover, top cover, front top rail, and side panels.

Module Servicing

Explains how to remove and reinstall modules, emphasizing proper alignment and pin checks.

Printed-Circuit Board Servicing

Provides guidelines for reinstalling cable connectors and servicing meter boards, modulation boards, and power supply boards.

Calibration Procedure

Outlines the general calibration steps and specific adjustments for power supply voltages and crystal frequencies.

+18 Volt Adjustment

Describes connecting a digital voltmeter to the +18V line and adjusting the power supply for the correct voltage.

-18 Volt Adjustment

Details connecting a digital voltmeter to the -18V line and adjusting the power supply for the correct voltage.

+7.3 Volt Check

Explains connecting a digital voltmeter to the +7.3V line and checking for the correct voltage reading.

Crystal-Frequency Adjustment

Guides connecting a frequency counter to measure and adjust crystal frequency for modules like M30.

Phase-Locked Loop #1 Adjustment M31 A

States that no adjustment is necessary for module M31A (PLL #1).

Phase-Locked Loop #2 Adjustment M32 A

Details adjusting M9W controls (A and B) for minimum reading on voltmeter and 0V scope indication.

Phase-Locked Loop #3 Adjustment

Explains adjusting M9W controls (C and D) for minimum indication of 1 kHz sine wave on scope.

Phase-Locked Loop #4 Adjustment

Guides connecting digital voltmeter and scope to M172 and M34 for calibration, adjusting M9W controls.

AM;FM Vernier Voltage Adjustment C316

Describes connecting a digital voltmeter to chassis MOD T.P. and adjusting modulation board pot (A) for correct voltage.

Meter Board Calibration C315

Details adjusting meter board pots (B, A, C, D, E, F, G) for correct meter readings and power meter outputs.

Final Frequency Check - M30

Explains connecting a frequency counter and checking frequency reading against specifications, adjusting M30 trimmer.

FM Reference Adjustment - M29-1

Guides connecting a frequency counter and scope to adjust M29-1 control (A and B) for correct output frequency.

Troubleshooting Guide

Provides a systematic procedure for troubleshooting, emphasizing block diagrams and circuit descriptions.

Troubleshooting Hints

Lists common symptoms and their probable causes or troubleshooting procedures.

Intermittent Operation

Suggests checking for defective module-pin sockets or loose RF cables as a cause of intermittent operation.

Low RF Output Issues

Addresses low RF output problems, suggesting checks of meter board, attenuator, RF cables, and M10W/M9W modules.

Output Meter Not Responding

Troubleshoots a pegged or stuck output meter, indicating potential issues with the meter driver IC or movement.

Unleveled Lamp Issues

Identifies causes for the unleveled lamp being on, such as unterminated RF OUT, high AM percentage, or defective components.

Phase-Locked Loop Troubleshooting

Details causes for PLL unlocking, including power supply issues, open/shorted cables, or defective modules.

BCD Frequency Switches

Addresses troubles in BCD switch circuits caused by defective switches, loose connectors, or broken wires.

Modulation Troubles

Identifies the Modulation Board (C316) as a common cause of modulation problems, especially lost signals.

Module Replacement Guidelines

Recommends replacing modules individually or as matched sets, followed by calibration for optimal accuracy.

SECTION 6 REPLACEABLE PARTS

Introduction to Replaceable Parts

Contains lists of all replaceable parts for the instrument, organized by assembly and subassembly.

Manufacturers Code List

Provides a list of manufacturer codes used on parts lists to identify part manufacturers.

SECTION 7 SCHEMATICS

Introduction to Schematics

States that this section contains all schematics for the instrument, with a schematic index provided.

Schematic Notes and Abbreviations

Provides notes and abbreviations pertaining to all schematics, including symbols and unit values.

Abbreviation Code

Lists common abbreviations used in schematics, with their full meanings and units.

Schematic Index

Provides an index of all schematics, listing the assembly name and corresponding page number.

SECTION 8 MANUAL CHANGES & OPTIONS

Introduction to Manual Changes

Explains that this section contains descriptions of engineering updates and corrections to the manual.

Manual Changes

Details changes made to the manual due to product improvement program and electronic developments.

Options Available

Refers to Section 1.3 for a list of available options and their associated documentation.

OPTION 1 A RF LEVEL PROGRAMMING

Introduction to Option 1 A

Describes the factory-installed option that adds remote RF level programming and reverse-power protection.

Option 1 A Specifications

Lists specifications for protection circuits, frequency range, insertion loss, trip time, and RF level programming.

Option 1 A Operating Instructions

Explains front-panel and remote programming operations, including mode selection and attenuator adjustments.

Reverse Power Protection Circuit

Details the circuit that prevents damage from reverse RF power by opening an internal switch.

Option 1 A Circuit Description

Explains the block diagram of RF level programming, including comparator, relay driver, and timer circuits.

Remote RF Level Programming

Describes how rear-panel BCD inputs activate FET switches to select attenuation levels for remote programming.

Option 1 A Maintenance

Recommends periodic testing for the RF Level Programming option and safe probing procedures for board repair.

Option 1 A Schematics and Parts Lists

Indicates that the wiring diagrams, schematics, and parts lists for Option 1A are included in this section.

OPTION 1 B RF LEVEL PROGRAMMING

General Information for Option 1 B

Describes Option 1B as adding a Programmable Attenuator and M42 Attenuator Drive module for remote programming.

Option 1 B Specifications

Lists specifications for frequency range, insertion loss, trip time, and RF level programming.

Option 1 B Operating Instructions

Explains front-panel operation and requirements for remote CW/AM mode selection and programming switches.

Output Protection

Details the output protection circuit that prevents damage from excessive RF signals by opening an internal switch.

Option 1 B Circuit Description

Explains the operation of the output protection circuit, including comparator, relay driver, and timer functions.

CW;AM Mode Selection

Describes how to select CW or AM modes using the instrument's MODE switch or a remote switch closure.

RF Level Programming

Explains how BCD inputs activate FET switches to select attenuation steps for remote programming.

Option 1 B Maintenance

Recommends periodic testing for the RF Level Programming option and outlines procedures for trouble localization.

Option 1 B Schematics and Parts Lists

Indicates that the Option 1B schematic and applicable parts lists are included in this section.

Operation Check

Provides a procedure to check the instrument's operation, including RF output level monitoring and protection circuit testing.

OPTION -3 RF OUTPUT PROTECTION

Introduction to Option 3

Describes Option 3 as a circuit breaker in the RF output system to prevent damage from RF signals or DC potential.

Option 3 Specifications

Lists specifications for frequency range, insertion loss, trip time, RF trip level, max RF, and DC blocking voltage.

Option 3 Operating Instructions

Explains how to operate the RF output protection, including UNLEVELED lamp indication and reset procedure.

Theory of Operation for Option 3

Details how the circuit breaker operates, comparing RF monitor voltage to a reference and controlling a relay driver.

Operation Check Procedure

Provides a procedure to check the RF circuit breaker's operation by monitoring DC output and testing trip levels.

Option 3 Maintenance

States that only periodic testing is required for the RF circuit breaker and outlines troubleshooting steps.

OPTION -4 AUXILIARY RF OUTPUT

Introduction to Option 4

Describes Option 4 providing a constant amplitude Auxiliary RF Output signal for frequency counters.

Option 4 Circuit Description

Explains the M37 module containing an amplifier, monitor diode, error amplifier, and voltage variable attenuator.

Option 4 Specifications

Lists specifications for frequency range, level, and harmonic output of the Auxiliary RF Output.

Option 4 Operating Instructions

Guides the user on how to use the Auxiliary RF Output by disconnecting termination and connecting a frequency counter.

Important Note for Option 4

Instructs to terminate the Auxiliary RF Output with a 50 Ω terminator when not in use.

Option 4 Maintenance

States that only periodic checks of the output level are required for the Auxiliary RF Output.

OPTION 7 LOW LEAKAGE

Introduction to Option 7

Describes Option 7 providing RF leakage reduction to less than 0.1 µV in a two-turn loop.

Circuit Description for Option 7

Explains that Option 7 uses an M9W-2, with additional shielding and filtering, and includes Level Program jack filtering.

Option 7 Specifications

Lists the specification for RF leakage: less than 0.1 µV induced in a loop.

Option 7 Note

Mentions that if Option 4 is installed, the Sweep Oscillator is M9W-3.

Option 7 Maintenance

States that no calibration or maintenance is required for Option 7 beyond that described in previous sections.

MANUAL CHANGES - MODEL 3000

General Information on Manual Changes

Explains that this section contains descriptions of engineering updates and corrections to the manual.

Module Replacements and Revisions

Details replaced modules (DPS2A, M10W-9, M9W-7) and revisions to schematics and procedures.

General Notes on Gaskets

Provides information about gaskets for RFI reduction and handling precautions due to loose fibers.

Revision A: M34 Schematic

Notes that the M34 Schematic should indicate C13*.

Revision B: M9 W to M9 W-7

Describes the replacement of M9W with M9W-7, its control circuit, and disregard for a specific manual paragraph.

Revision C: Phase-Locked Loop #2 Adjustment M32 A

Provides revised instructions for connecting a digital voltmeter to M32A pin 14 and adjusting M30 trimmers.

Revision D: Programmable Attenuator

Announces the replacement of the rotary attenuator with a programmable attenuator and required manual changes.

Wavetek 3000 Specifications

General IconGeneral
BrandWavetek
Model3000
CategoryPortable Generator
LanguageEnglish

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