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WEST
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P4100
WEST P4100 User Manual
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Table of Contents
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6
Table of Contents
6
How to Use this Manual
20
1 Introduction
21
2 Installation
22
Unpacking
22
Figure 1. Main Dimensions
22
Panel Cut-Outs
23
Panel-Mounting
23
Figure 2. Panel Cut-Outs
23
Figure 3. Panel-Mounting the Instrument
23
3 Plug-In Options
25
Options Modules and Functions
25
Auto Detection of Option Modules
25
Figure 4. Typical Rear View (Uncased) Showing Main Board Positions
25
Table 1. Option Module Vs. Model Matrix
26
Preparing to Install or Remove Options Modules
27
Removing/Replacing Option Modules
27
Figure 5. Location of Option Modules
28
Figure 6. Location of Option Modules - 1 / 8 & 1 / 4 DIN Instruments
28
Figure 7. Option Module Connectors - 1 / 16 DIN Instruments
28
Figure 8. Option Module Connectors
29
Replacing the Instrument in Its Housing
30
4 Wiring Instructions
31
Installation Considerations
31
AC Power Wiring - Neutral (for 100 to 240V AC Versions)
31
Wire Isolation
31
Use of Shielded Cable
32
Noise Suppression at Source
32
Figure 9. Transient Suppression with Inductive Coils
32
Figure 10. Contact Noise Suppression
32
Sensor Placement (Thermocouple or RTD)
33
Thermocouple Wire Identification Chart
33
Table 2. Thermocouple Extension Wire Colours
33
Connections and Wiring
34
Figure 11. Rear Terminals ( 1 / 16 -DIN Instruments)
34
Figure 12. Rear Terminals ( 1 / -DIN
35
Figure 13. Mains Power Connections
36
Figure 14. 24/48V AC/DC Power Connections
36
Power Connections - 24/48V AC/DC Powered Instruments
36
Power Connections - Mains Powered Instruments
36
Figure 15. Thermocouple Input Connections
37
Figure 16. RTD Input Connections
37
Universal Input Connections - RTD Input
37
Universal Input Connections - Thermocouple (T/C)
37
Figure 17. DC Volt, MV & Ma Input Connections
38
Universal Input Connections - Linear Volt, MV or Ma Input
38
Figure 18. Option Slot 1 - Relay Module
39
Figure 19. Option Slot 1 - SSR Driver Module
39
Figure 20. Option Slot 1 - Triac Module
39
Option Slot 1 - Relay Module
39
Option Slot 1 - SSR Driver Module
39
Option Slot 1 - Triac Module
39
Din, -Din
40
Figure 21. Option Slot 1 - Linear Voltage & Madc Module
40
Option Slot 1 - Linear Voltage or Madc Module
40
Figure 22. Option Slot 2 - Relay Module
41
Figure 23. Option Slot 2 - SSR Driver Module
41
Figure 24. Option Slot 2 - Triac Module
41
Option Slot 2 - Relay Module
41
Option Slot 2 - SSR Driver Module
41
Option Slot 2 - Triac Module
41
Figure 25. Option Slot 2 - Dual Relay Module
42
Figure 26. Option Slot 2 - Linear Voltage & Madc Module
42
Option Slot 2 - Dual Relay Module
42
Option Slot 2 - Linear Voltage or Madc Module
42
Figure 27. Option Slot 3 - Relay Module
43
Figure 28. Option Slot 3 - SSR Driver Module
43
Figure 29. Option Slot 3 - Linear Voltage & Madc Module
43
Option Slot 3 - Linear Voltage or Madc Module
43
Option Slot 3 - Relay Module
43
Option Slot 3 - SSR Driver Module
43
Figure 30. Option Slot 3 - Dual Relay Module
44
Figure 31. Option Slot 3 - Transmitter Power Supply Module
44
Option Slot 3 - Dual Relay Module
44
Option Slot 3 - Transmitter Power Supply Module
44
Figure 32. Option Slot a - RS485 Serial Communications Module
45
Figure 33. Option Slot a - Digital Input Module
45
Option Slot a Connections - Basic RSP
45
Option Slot a Connections - Digital Input Module
45
Option Slot a Connections - RS485 Serial Communications Module
45
Din
46
Option Slot B Connections - / / DIN Full RSP
46
Option Slot B Connections - Digital Input 2
46
Option Slot B Connections - Heater Current Input
46
5 Powering up
47
Powering up Procedure
47
Overview of Front Panel
47
Displays
48
LED Functions
48
Keypad
48
Table 3. Typical LED Functions
48
6 Messages and Error Indications
49
Table 4. Error/Faults Conditions
49
7 Instrument Operation Modes
50
Select Mode
50
Entry into the Select Mode
50
Navigating in Select Mode
50
Table 5. Model Groups
50
Table 6. Select Mode Menus
50
Unlock Codes
51
Automatic Tune Mode
51
Navigating in Automatic Tune Mode
51
Table 7. Lock Code - Entry and Default Values
51
Product Information Mode
52
Navigating in the Product Information Mode
52
Table 8. Automatic Tune Mode Parameters
52
Table 9. Product Information Mode Parameters
52
Lock Code View
54
Entry and Navigating in Lock Code View Mode
54
-DIN, 1 / 8 -DIN & 1 / 16 - DIN Controllers & Indicators - Product Manual
54
Table 10. Lock Code View Menu
54
8 P6100, P8100 & P4100 Controller - Model Group
56
P6100, P8100 & P4100 Controllers - Configuration Mode
56
Entry into the Configuration Mode
56
Scrolling through Parameters and Values
56
Changing Parameter Values
57
Table 11. P6100, P8100 & P4100 Configuration Mode Parameters
57
P6100, P8100 & P4100 - Setup Mode
63
Entry into the Setup Mode
63
Scrolling through Parameters & Values
63
Changing Parameter Values
63
Table 12. P6100, P8100 & P4100 Set up Mode Parameters
64
P6100, P8100 & P4100 Controllers - Operator Mode
66
P6100, P8100 & P4100 Controllers - Extended Operator Mode
67
Navigating in Operator Mode
67
Table 13. P6100, P8100 & P4100 Operator Mode Displays
67
Adjusting the Local Setpoint(S)
69
Adjusting the Setpoint Ramp Rate
69
Manual Control Mode
69
Selecting/Deselecting Manual Control Mode
69
P6100, P8100 & P4100 Controllers - Serial Communications Parameters
70
Bit Parameters
70
Word Parameters
70
Table 14. P6100, P8100 & P4100 Communications - Bit Parameters
70
Table 15. P6100, P8100 & P4100 Communications - Word Parameters
70
9 P6700, P8700 & P4700 Limit Controller - Model Group
75
P6700, P8700 & P4700 Limit Controllers - Configuration Mode
75
Entry into the Configuration Mode
75
Scrolling through Parameters and Values
75
Changing Parameter Values
76
Table 16. P6700, P8700 & P4700 Configuration Mode Parameters
76
P6700, P8700 & P4700 Limit Controllers - Setup Mode
81
Entry into the Setup Mode
81
Scrolling through Parameters & Values
81
Changing Parameter Values
81
Table 17. P6700, P8700 & P4700 Set up Mode Parameters
82
P6700, P8700 & P4700 Limit Controllers - Operator Mode
83
Navigating in Operator Mode
83
Limit Setpoint Adjustment
83
Table 18. P6700, P8700 & P4700 Operator Mode Displays
83
Exceed Condition
84
Limit Output Function
84
Limit Annunciator Outputs
84
-DIN, 1 / 8 -DIN & 1 / 16 - DIN Controllers & Indicators - Product Manual
84
Resetting Limit Outputs & Annunciators
84
Using the Reset Key to Reset Limit Outputs & Annunciators
84
Resetting Limit Hold and Exceed Time
84
To Reset the Stored Limit Hold and Exceed Time Values
84
P6700, P8700 & P4700 Controllers - Serial Communications Parameters
85
Bit Parameters
85
Word Parameters
85
Table 19. P6700, P8700 & P4700 Communications - Bit Parameters
85
Table 20. P6700, P8700 & P4700 Communications - Word Parameters
85
10 P6010 & P8010 Indicator - Model Group
89
P6010 & P8010 Indicators - Configuration Mode
89
Entry into the Configuration Mode
89
Scrolling through Parameters and Values
90
Changing Parameter Values
90
Table 21. P6010 & P8010 Configuration Mode Parameters
90
P6010 & P8010 Indicators - Setup Mode
97
Entry into the Setup Mode
97
Scrolling through Parameters and Values
97
Changing Parameter Values
97
Table 22. P6010 & P8010 Set up Mode Parameters
98
P6010 & P8010 Indicators - Operator Mode
101
Entry into Operator Mode
101
Scrolling through Parameters and Values
101
Changing Parameter Values
101
Table 23. P6010 & P8010 Operator Mode Displays
102
Din Indicator Units Display
103
Alarm Indications
103
Resetting Latched Alarm Outputs
103
Resetting Alarm 1 Active Time, Minimum PV or Maximum PV
103
Multi-Point Scaling
104
Tare Feature
104
P6010 & P8010 Indicators - Serial Communications Parameters
105
Bit Parameters
105
Table 24. P6010 & P8010 Communications - Bit Parameters
105
Word Parameters
106
Table 25. P6010 & P8010 Communications - Word Parameters
106
11 Manual Tuning of Controllers
109
Controllers Fitted with Primary Output Only
109
Controllers Fitted with Primary and Secondary Outputs
110
Manual Fine Tuning
110
12 Modbus Serial Communications
112
Din, -Din
112
Physical Layer
112
Link Layer
113
Device Addressing
114
Supported Modbus Functions
114
Function Descriptions
114
Table 26. Supported Modbus Functions
114
Read Coil/Input Status (Function 01 / 02)
115
Read Holding/Input Registers (Function 03 / 04)
115
Table 27. Read Coil/Input Status (Modbus Function 01/02)
115
Table 28. Read Holding/Input Registers (Modbus Function 03/04)
115
Force Single Coil (Function 05)
116
Loopback Diagnostic Test (Function 08)
116
Pre-Set Single Register (Function 06)
116
Table 29. Force Single Coil (Modbus Function 05)
116
Table 30. Pre-Set Single Register (Modbus Function 06)
116
Table 31. Loopback Diagnostic Test (Modbus Function 08)
116
Exception Responses
117
Pre-Set Multiple Registers (Function 10 Hex)
117
Table 32. Pre-Set Multiple Registers (Modbus Function 10 Hex)
117
Table 33. Modbus Exception Responses
117
13 ASCII Communications
118
Physical Layer
118
Device Addressing
118
Session Layer
118
Type 1 Message
119
Table 34. ASCII Parameter Key
119
Table 35. ASCII Data Element - Sign/Decimal Point Position
119
Type 2 Message
120
Type 3 Message
120
Type 4 Message
122
Error Response
122
14 Calibration Mode
123
Equipment Required for Checking or Calibrating the Universal Input
123
Calibration Check
123
Recalibration Procedure
124
Table 36. Input Calibration Phases
124
15 Appendix 1 - Glossary
125
Active Setpoint
125
Actual Setpoint
125
Alarm Hysteresis
126
Alarm Operation
127
Alarm Inhibit
128
Annunciator
128
Automatic Reset (Integral)
128
Auto Pre-Tune
128
-DIN, 1 / 8 -DIN & 1 / 16 - DIN Controllers & Indicators - Product Manual
128
Band Alarm 1 Value
128
Band Alarm 2 Value
128
Bias (Manual Reset)
129
Bumpless Transfer
129
Cascade Control
129
Communications Write Enable
130
Controller
130
Cpu
130
Current Proportioning Control
130
Cycle Time
130
Deadband
130
Derivative
130
Deviation Alarm 1 Value Type
130
Deviation Alarm 2 Value
131
Differential (On-Off Hysteresis)
131
Direct/Reverse Operation of Control Outputs
131
Display Strategy
131
Elapsed Time
131
Exceed Condition
131
Exceed Time
132
Indicator
132
Input Filter Time Constant
132
Input Range
132
Input Span
132
Integral
132
Latching Relay
132
Led
132
Limit Controller Type: Limit Controller Definition
133
Limit Hysteresis Type: Limit Controller Definition
133
Limit Setpoint Type: Limit Controller Definition
133
Lock Codes Type: General Parameter
133
Logical Combination of Alarms
134
Loop Alarm Enable
134
Table 37. Logical Alarm Outputs
134
Loop Alarm Time
135
-Din, 1 / 8 -Din
137
Overlap/Deadband
137
Pid
138
PLC Type: General Definition
138
Pre-Tune
138
Primary Output Power Limit
139
Primary Proportional Band
139
Process High Alarm 1 Value
139
Process High Alarm 2 Value
140
Process Low Alarm 1 Value
140
Process Low Alarm 2 Value
140
Process Variable (PV)
140
Process Variable Offset
140
Rate (Derivative)
140
Remote Setpoint (RSP)
141
Remote Setpoint Input Range
141
Remote Setpoint Lower Limit
141
Remote Setpoint Upper Limit
141
Remote Setpoint Offset
141
Retransmit Output
141
Retransmit Output 1 Scale Maximum
142
Retransmit Output 1 Scale Minimum
142
Retransmit Output 2 Scale Maximum
142
Retransmit Output 2 Scale Minimum
142
Retransmit Output 3 Scale Maximum
142
Reset
143
Din, -Din
143
Scale Range Upper Limit
143
Scale Range Lower Limit
143
Secondary Proportional Band
143
Self-Tune
144
Serial Communications Option
144
Setpoint
144
Setpoint Upper Limit
145
Setpoint Lower Limit
145
Setpoint Ramping Enable
145
Setpoint Ramp Rate
145
Setpoint Select
146
Setpoint Select Enable
146
Solid State Relay (SSR)
146
Tare
146
Time Proportioning Control Type: Controller Definition
147
Tuning Type: Controller Definition
147
Triac Type: General Definition
147
16 Appendix 2 - Specification
148
Universal Input
148
General Input Specifications
148
Thermocouple
148
Thermocouple Ranges Available
148
Thermocouple Performance
149
Resistance Temperature Detector (RTD)
149
RTD Ranges Available
149
RTD Performance
150
DC Linear
150
DC Linear Ranges Available
150
DC Linear Performance
150
Remote Setpoint Input
151
Digital Inputs
151
Output Specifications
152
Output Module Types
152
Specifications of Output Types
152
Din, -Din
152
Control Specifications
153
Process Alarms
154
Digital Communications
154
Reference Conditions
154
Operating Conditions
154
Standards
155
Physical Specifications
155
17 Appendix 3 - Product Coding
156
-DIN, 1 / 8 -DIN & 1 / 16 - DIN Controllers & Indicators - Product Manual
158
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WEST P4100 Specifications
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Processor
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Clock Speed
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Flash Memory
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RAM
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Operating Voltage
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