EasyManua.ls Logo

Wulfsberg C-5000 User Manual

Default Icon
160 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Wulfsberg C-5000 and is the answer not in the manual?

Wulfsberg C-5000 Specifications

General IconGeneral
BrandWulfsberg
ModelC-5000
CategoryController
LanguageEnglish

Summary

SECTION 1 - INTRODUCTION

Using This Manual

Describes how to use the manual and outlines its sections.

SECTION 2 - SYSTEM INSTALLATION

Covers system characteristics, interface capabilities, and power requirements.

SECTION 3 - MECHANICAL INSTALLATION

Contains system component dimensions, racking, weights, and installation data.

SECTION 4 - FLEXCOMM II ELECTRICAL INSTALLATION

Provides wiring information for installing C-5000 with FLEXCOMM II.

SECTION 5 - FLEXCOMM I ELECTRICAL INSTALLATION

Provides wiring information for installing C-5000 with FLEXCOMM I.

SECTION 6 - SYSTEM CONFIGURATION AND PRESET CHANNEL PROGRAMMING

Contains system configuration and preset channel programming procedures.

SECTION 7 - SYSTEM CHECKOUT

Provides checkout procedures for the system after installation.

Components

Lists components for C-5000 and FLEXCOMM II, including transceivers and antennas.

FLEXCOMM I

Lists FLEXCOMM I transceivers and antennas, with references to installation manuals.

Part Numbering

Explains C-5000 part number configuration and notes on frequency agile units.

Table 1-1. RT-5000 Part Numbers

Lists various RT-5000 transceiver part numbers and their descriptions, including encryption.

Table 1-2. FLEXCOMM II Antenna Part Numbers

Lists FLEXCOMM II antenna part numbers, descriptions, and associated logic converters.

Table 1-3. RT-30 Part Numbers

Lists RT-30 transceiver part numbers and their frequency ranges and features.

Table 1-4. RT-118 Part Numbers

Lists RT-118 transceiver part numbers and their frequency ranges and bandwidths.

Table 1-5. RT-138 Part Numbers

Lists RT-138 transceiver part numbers, frequency ranges, and features like Guard Receiver.

Table 1-6. RT-138F Part Numbers

Lists RT-138F transceiver part numbers, frequency ranges, and encryption compatibility.

Table 1-7. RT-406F Part Numbers

Lists RT-406F transceiver part numbers, frequency ranges, and encryption compatibility.

Table 1-8. RT-450 Part Numbers

Lists RT-450 transceiver part numbers, frequency ranges, and features like Guard Receiver.

Table 1-9. RT-7200 Part Numbers

Lists RT-7200 transceiver part numbers, frequency ranges, and features like Guard Receiver.

Table 1-10. RT-9600 Part Numbers

Lists RT-9600 transceiver part numbers, frequency ranges, and features like Guard Receiver.

Table 1-11. RT-9600F Part Numbers

Lists RT-9600F transceiver part numbers, frequency ranges, and encryption compatibility.

SECTION 2 - SYSTEM INSTALLATION

General

Describes system specifications, interface information, and typical system configurations.

Sample Systems

Illustrates examples of how to configure aircraft installations with C-5000 and RT-5000.

Component Specifications

Details power requirements for C-5000, FLEXCOMM II (RT-5000), and FLEXCOMM I transceivers.

C-5000 Communication Management Controller

Specifies C-5000 controller features like number of channels, temperature, and lighting.

FLEXCOMM II (RT-5000)

Details RT-5000 transceiver specifications including tunability, modes, frequency bands, and TX power.

RT-5000 Antennas

Lists specifications for RT-5000 antennas, including frequency, VSWR, gain, and temperature.

AT-560 Antenna

Lists specifications for the AT-560 antenna, including frequency, VSWR, gain, and temperature.

AT-160 Antenna

Lists specifications for the AT-160 antenna, including frequency, VSWR, gain, and temperature.

AT-5000 Antenna

Lists specifications for the AT-5000 antenna, including frequency, VSWR, gain, and temperature.

AT-550 Antenna

Lists specifications for the AT-550 antenna, including frequency, VSWR, gain, and temperature.

AT-50 Antenna

Lists specifications for the AT-50 antenna, including frequency, VSWR, gain, and temperature.

AT-51 Antenna

Lists specifications for the AT-51 antenna, including frequency, VSWR, gain, and temperature.

AT-140 Antenna

Lists specifications for the AT-140 antenna, including frequency, VSWR, gain, and temperature.

AT-400 Antenna

Lists specifications for the AT-400 antenna, including frequency, VSWR, RF power, and efficiency.

FLEXCOMM I

Refers to FLEXCOMM I Installation Manual for specification data on transceivers and antennas.

SECTION 3 - MECHANICAL INSTALLATION

General

Provides instructions and considerations for the proper mechanical installation of C-5000 systems.

Unpacking and Inspecting Equipment

Outlines the procedure for unpacking and visually inspecting all equipment for damage.

General Installation Requirements

Lists component weights for C-5000, RT-5000, antennas, and FLEXCOMM I components.

Installation of Multipin Crimp Connectors

Provides part numbers and supplier information for contacts, crimp tools, and tools.

Contacts and Crimp Tool Information

Provides part numbers and supplier information for contacts, crimp tools, and insertion/removal tools.

Installation of C-5000

Instructions for mounting the C-5000 unit using Dzus/rails per MIL MS-25213.

Installation of RT-5000

Details mounting the RT-5000 for cooling, including clearance and connector attachment.

Installation of Antennas

Provides general instructions for mounting various antennas.

AT-560 and AT-5000

Instructions for mounting AT-560 and AT-5000 antennas, including screw requirements.

FC-5000

Note that FC-5000 Logic Converter is required for AT-560 and AT-5000 antennas.

AT-160 and AT-150

Instructions for mounting AT-160 and AT-150 antennas, including screw requirements.

AT-550

Instructions for mounting AT-550 antenna, including screw requirements.

FC-550

Note that FC-550 Logic Converter is required for the AT-550 antenna.

AT-50 and AT-51

Instructions for mounting AT-50 and AT-51 antennas, considering drainage and sealing.

FC-50

Note that FC-50 Logic Converter is required for the AT-50 and AT-51 antennas.

AT-400

Instructions for mounting the AT-400 antenna, including screw requirements.

AT-140

Instructions for mounting the AT-140 antenna, including screw requirements.

SECTION 4 - ELECTRICAL INSTALLATION

General

Describes wiring requirements and options for system installation, advising to read pin descriptions.

Wiring Considerations

Provides steps to simplify system design and wiring, including radio type, antenna, and mic/headset.

C-5000 System Interface Connector, P500 Wiring Considerations

Details wiring considerations for the C-5000 System Interface Connector P500.

P500 Connector

Diagram showing the P500 connector, which is the C-5000 System Interface Connector.

System Interface Connector P500 Pin Names

Lists pin names and signals for the System Interface Connector P500.

Primary Carbon Mic HI/LO (Pins 9, 29)

Details primary carbon mic input impedance, bias, and modulation adjustment range.

27.5 Vdc A/C Power and Ground (Pin 43, 44)

Details 27.5 Vdc power and ground connections to the C-5000, including current requirements.

RT-5000 Transceiver Installation Wiring Considerations

Details wiring considerations for the RT-5000 transceiver.

J101 Connector

Diagram showing the J101 connector for the RT-5000 transceiver.

RT-5000 Transceiver Connector J101 Pin Names

Lists pin names and signals for the RT-5000 Transceiver Connector J101.

C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502.

Details wiring considerations for the C-5000 Transceiver (FLEXCOMM I) connectors.

Connector P501 or P502

Diagram showing the P501/P502 connectors for the C-5000 Transceiver (FLEXCOMM I).

C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502.

Lists pin names and signals for the C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502.

C-5000 Transceiver Interface FLEXCOMM Transceivers, RT-30, RT-118, RT-138, RT-138F, RT-406F and RT-450

Details wiring for FLEXCOMM I transceivers like RT-30, RT-118, RT-138, RT-138F, RT-406F, and RT-450.

CHANNEL LINES (Pins 3, 4, 5, 9, 10, 26, 27, 28, 30, 31, 32, 34, 35, 37, 44, 49, 51, 52, 53, 55, 57)

Explains channeling lines using BCD logic to control transceiver frequency.

MAIN TONE ENABLE (Pin 23)

Pin that activates CTCSS for transmit tone encode or receiver tone decode.

Connectors Used

Lists connectors used for C-5000 components and their Wulfsberg/equivalent part numbers.

SECTION 5 – Configuration and Programming

Introduction

Overview of the C-5000 Communication Management Controller and its capabilities.

Features

Lists powerful features of the C-5000, including transceiver control and multi-radio modes.

Transceiver Overview

Summarizes supported Wulfsberg FLITECOMM, FLEXCOMM I, and FLEXCOMM II transceivers.

FLEXCOMM II

Details FLEXCOMM II transceivers (RT-5000), frequency range, and Guard Receiver options.

FLEXCOMM I

Details FLEXCOMM I transceivers (RT-30, RT-138F, RT-406F), frequency ranges, and Guard Receiver.

FLITECOMM

Details FLITECOMM transceivers (RT-7200, RT-9600, RT-9600F) and Guard Receiver options.

Steps to Successful Setup and Operation

Checklist to help installers and users set up the C-5000 and RT-5000.

Basic Operation

Provides an overview of basic operation for the C-5000.

Front Panel & Controls

Describes the C-5000 front panel controls, including display, keys, knobs, and ports.

KEYPAD

Describes the functions of the C-5000's 12-button keypad for various operations.

The Home Page

Describes the HOME PAGE, the primary operational page showing radio status and information.

Turning the System On and Off

Details the procedure for turning the C-5000 system on and off.

Setting the Display Brightness

Explains how to adjust the C-5000's display brightness using the soft keys.

Setting the Volume Level

Explains how to adjust the volume level for Radio 1 and Radio 2 using volume knobs.

Selecting a Preset Channel Using the Cursor/Value Knob

Describes how to select preset channels using cursor and value knobs.

Selecting a Channel Using the Keypad

Describes how to select preset channels by entering their number via the keypad.

Selecting a Channel by Alphanumeric Identifier

Describes how to select a preset channel by its alphanumeric identifier.

Selecting the Manual Channel

Explains how to select the manual channel (channel 0) for tuning non-programmed frequencies.

Using the Direct/Repeat Feature

Explains how the C-5000 supports direct and repeat modes of operation.

Receiving/Transmitting

Covers receiving and transmitting operations for the C-5000 system.

Receiving

Describes how the C-5000 monitors radios for reception and indicates activity.

Transmitting

Explains how to transmit on a radio system by selecting source and keying the microphone.

Enabling/Disabling Transceivers

Describes the process of enabling or disabling transceivers in the system.

Disabling (Turning Off) a Transceiver

Describes how to disable or turn off a transceiver using the VALUE knob.

Enabling (Turning On) a Transceiver

Describes how to enable or turn on a transceiver using the VALUE knob.

Using The Edit Page

Explains how to use the EDIT PAGE to change preset channel properties.

Editing a Preset Channel

Describes how to temporarily change properties of a preset channel.

Editing a Manual Channel

Describes how to change properties of a manual channel.

Changing PL & DPL (CTCSS and DCS) Tones

Covers changing PL (CTCSS) and DPL (DCS) tone settings for channels.

Turning Tones Off

Describes how to turn off receive and transmit tones.

Selecting a CTCSS Tone

Describes how to select a CTCSS tone using the VALUE knob.

Selecting a DCS Tone

Describes how to select a DCS tone using the VALUE knob.

Changing Transmit Power

Explains how to change transmit power between high and low settings.

Changing Modulation Type

Describes how to change modulation type (AM/FM) for manual channels.

Changing Receiver Bandwidth

Describes how to change receiver bandwidth options (Narrow, Standard, Wide, Extra Wide).

Enhanced System Features

Provides an overview of advanced system features available on the C-5000.

Phone Patch Mode

Explains how to use the C-5000 to patch into the phone system via DTMF or pulse dialing.

Simulcast Operation

Explains how to establish simulcast operation for simultaneous transmission to multiple locations.

Relay Operation

Explains how to establish relay operation for cross-band repeater functionality.

Relay/Simulcast Operation

Explains how to establish combined relay and simulcast operation.

Repeater Operation

Explains how to establish repeater operation for airborne repeater functionality.

Encryption Features

Details features related to encryption, including turning it on/off and key management.

Turning Encryption On and Off

Describes how to toggle encryption on and off for a selected radio.

Selecting an Encryption Key

Describes how to temporarily change the preset encryption key (KEYMAT).

Performing an OTAR

Describes how to perform an Over The Air Rekey (OTAR) process.

Erasing Encryption Keys

Describes how to erase encryption keys contained in an RT-5000 transceiver.

Manually Loading Encryption Keys

Describes how to manually load encryption keys into an RT-5000 digital transceiver.

Programming Preset Channels

Details the process of programming preset channels for the C-5000 system.

Programming Preset Channels Using the Front Panel

Describes how to program preset channels using the C-5000 front panel.

Configuring the C-5000

Describes how to specify the C-5000's configuration from the front panel.

Configuring the C-5000 to Control an RT-5000

Details configuring the C-5000 to control an RT-5000, including part number and guard receiver setup.

Configuring the C-5000 to Control A Non RT-5000

Details configuring the C-5000 to control non-RT-5000 transceivers like RT-30.

Setting Passwords

Details how to change system configuration and programming passwords.

Setting Miscellaneous Configuration Options

Describes setting miscellaneous system properties like encryption and side-tones.

Configuring the C-5000 Using a PC

Recommends using PC Remote Programmer software for C-5000 configuration.

Downloading a Configuration from RP into the C-5000

Describes initiating a configuration download from Remote Programmer into the C-5000.

Uploading a Configuration from the C-5000 into RP

Describes uploading the C-5000's current configuration into the RP software.

RSS SOFTWARE DESCRIPTION AND PROGRAMMING

Provides an overview of the RSS software for radio programming.

Before You Begin

Preparation steps for using Motorola RSS software to program the RT-5000 ITM.

Main Menu Operations

Describes the main menu and access to other sections of the RSS software.

GET/SAVE/PROGRAM MENU

Describes GET/SAVE/PROGRAM menu actions like reading, saving, and programming data.

ARCHIVE FILES

Describes selecting and managing archive files for loading into active memory.

CLONE Process

Details the CLONE process for copying Archive data into a target ITM codeplug.

SAVE CODEPLUG DATA TO ARCHIVE FILE

Used to save an Archive to the Hard Disk with options for location and name.

RADIO WIDE SWITCH CONFIGURATION

Configures switch labels for conventional and trunking features.

RADIO WIDE MENU ITEM CONFIGURATION

Sets critical items for RT-5000 communication with ITM, including encryption setup.

RADIO WIDE DISPLAY OPTIONS

Controls display aspects of the ITM for proper integration.

Personality Programming (Conventional Analog FM Personalities)

Section for assigning channel aspects to a personality numbered 1 through 255.

CONVENTIONAL SECURE PERSONALITY

Sample setup for a secure Analog Personality.

Personality Programming (Conventional P25 Personalities)

Details personality programming for Conventional P25 Personalities.

CONVENTIONAL SECURE PERSONALITY

Sample setup for a secure Digital Repeater Personality.

MDC CONFIGURATION MENU

Submenu for configuration screens for MDC operations.

MDC SYSTEMS

Controls setup for MDC (Analog) operations, including Primary ID.

ASTRO CONFIGURATION MENU

Lead menu to configure all aspects of ASTRO operations for the radio.

ASTRO RADIO WIDE

Settings for ASTRO radio wide operations, including CAI data attempts and packet size.

ASTRO SYSTEMS

Configures particulars of ASTRO Digital operations, including Individual ID.

ZONE / TALKGROUP (CHANNEL) ASSIGNMENT

Assigns personalities to specific zones and channels, with critical requirement for Zone 1 Channel 1.

Glossary

AM

Acronym for "Amplitude Modulation", used in specific frequency ranges.

Audio Phase

RT-5000 can invert audio phase for transmit or receive, useful for DPL systems.

Bandwidth

Describes amount of frequency a channel uses for signal transmission.

Channel

Group of radio characteristics like frequencies, modulation, and power levels.

CMC

Acronym for Communication Management Controller; C-5000 is a CMC.

CTCSS

Acronym for "Continuous Coded Squelch System".

DCS

Acronym for "Digital Coded Squelch".

DES

Acronym for "Digital Encryption Standard", an encryption algorithm.

Deviation

Amount of peak change RF signal varies from carrier based on voice amplitude.

DPL

Acronym for "Digital Private Line", also known as DCS.

DTMF

Dual Tone Multiple Frequency used on telephone keypads.

Direct

Mode of operation allowing bypass of repeater, talking directly to another radio.

Encryption

Method to scramble signals so listeners cannot understand transmitted information.

Encryption Key

Number required by algorithm to scramble information for transmitting and receiving.

Flexcomm I

First generation of Flexcomm control heads and transceivers.

Flexcomm II

Second generation of Flexcomm control heads and transceivers.

FM

Acronym for "Frequency Modulation", signal frequency varied by voice/data amplitude.

Guard Receiver

Second receiver added to transceiver to monitor a specific frequency.

IF Injection

Process of lowering high frequency signals in a receiver until only audio is left.

Interoperability

Ability for different radio systems to communicate with each other directly.

ITM

Module physically placed in Guard Receiver slot of RT-5000.

KEYMAT

Another name for encryption key.

KVL

Motorola product for loading encryption keys into encryption capable radios.

Main Receiver

Full function receiver located in every transceiver.

Manual Channel

Special preset channel allowing manipulation of channel info without programming mode.

MODE 1

Mode where operator doesn't know main/guard locations, simplifies interface.

MODE 2

Mode where main and guard receivers monitor frequencies simultaneously.

OTAR

Acronym for "Over The Air Re-key", method to transmit encryption key over channel.

P25

Digital Modulation Standard.

Page

Contents of the display, sometimes called a screen or view.

PL

Acronym for "Private Line", also known as CTCSS.

Preset Channel

A channel programmed into memory of a control head or transceiver.

Private

Another name for encryption.

Repeat

Mode of operation using a repeater to retransmit signal to another radio.

RP

Acronym for "Remote Programmer", Wulfsberg’s software for C-5000 channel info.

RSS

Acronym for "Radio Service Software", PC application for RT-5000 configuration.

RT System

Another way of saying Receiver/Transmitter System.

RX

Abbreviation for "Receive".

Shadow Key

Special encryption key used to encrypt keys received during OTAR process.

Squelch level

Signal level at which radio detects strong signal and allows audio to user.

Transceiver

Radio containing both a transmitter and a receiver, co-located.

Trunking

System that automatically assigns available channel to operator, improving channel use.

TX

Abbreviation for "Transmit".

Volume

Loudness of a voice signal.

Appendix A – CTCSS (PL) Tone Codes

C-5000 TONE CODE

Table listing C-5000 tone codes, frequencies, and EIA tone codes.

Appendix B – Mode 2 Operation

Overview

C-5000 capability to monitor main and Guard channels simultaneously in Mode 2.

The Home Page

Describes the HOME PAGE display in Mode 2, showing main/guard status indicators.

Setting the Active Transceiver

Describes how to toggle the active transceiver between Main and Guard.

Selecting Preset Channels

Explains selecting preset channels in Mode 2, noting limitations when Guard receiver is active.

SECTION 6 - SYSTEM VERIFICATION PROCEDURE

General

Procedure for verifying the installation of the C-5000 and associated radio systems.

Verify that the Control Head DSUZ mounts are fastened.

Verification step to ensure Control Head DSUZ mounts are securely fastened.

Verify that the Radio is FIRMLY attached to the mounting tray.

Verification step to ensure the radio is firmly attached to the mounting tray.

Apply power to the system.

Steps to apply power to the system and check for normal startup.

Verify that the C-5000 keypad brightness changes when changing the cockpit panel light.

Verifies keypad brightness adjustment linked to cockpit panel light.

Load or verify that the C-5000 configuration information has been loaded into the C-5000.

Crucial step to load or verify C-5000 configuration information for proper operation.

Press each button on the C-5000 and verify its function is performed.

Verifies function of each button, cursor/value knobs, and ENTER button.

Select Transceiver #1 using the audio panel and the C-5000.

Selects Transceiver #1, chooses a channel, enables audio panel switches, and tests squelch/audio.

Perform Step 6 for all Transceivers in the system.

Verifies all radios are connected, powered, and send audio to the control head.

Using a signal generator or a known available channel, verify that all transceivers can receive normal signals.

Verifies all transceivers can receive normal signals using signal generator or known channels.

Select Transceiver #1 using the audio panel and attempt to transmit to a known good receiver

Verifies transmitter function by attempting transmission to a known receiver and checking C-5000 display.

Repeat Step 9 for every transmitter in the system.

Repeats transmitter verification for every transmitter in the system.

Please note that when testing the RT-5000 Transceiver, verify that the radio has been put into AM mode...

Notes RT-5000 must be in AM mode for ATC or ATIS communication for optimal signal quality.

If possible take a flight test and determine performance at various altitudes and distances.

Recommends flight testing to determine performance, as variables affect actual results.

Verify that the Transceivers in the system do not interfere with each other and other systems on the aircraft...

Verifies transceivers do not interfere with other aircraft systems and suggests antenna placement adjustments.

Related product manuals