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PHASER 3635
Xerox PHASER 3635 Service Manual
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3-5
Phaser 363
5MFP
IQ1
Image Quality
Draft 4
Figure 1 Test pattern 1, 2, 9, 10, 17 and
18
Figure 2
T
est pattern 3, 1
1 and 19
N/A
Blank co
py
0% area cov
erage. Backg
round defects,
black spots, bl
ack lines, s
cratches, be
ads.
T
able 2 In
ternal test pa
tterns
Number
D
escription
Purpose
52
54
Table of Contents
1 Service Call Procedures
6
About this Manual
3
Safety Precautions
4
Table of Contents
6
SCP 1 Initial Actions
7
SCP 2 First Call Actions
7
SCP 3 Normal Call Actions
8
SCP 4 Fault Analysis
8
SCP 5 Subsystem Maintenance
9
SCP 6 Final Actions
10
SCP 7 Machine Configurations and Options
11
Status Indicator Raps
12
Door Open Rap
13
Fuser Door Open Rap
13
Stapler Door Open Rap
14
A Power Failure Rap
14
Usb Faults Rap
16
Msok Faults Rap
17
Osok Faults Rap
17
Tray 1 Paper Information Mismatch Rap
18
Tray 2 Paper Information Mismatch Rap
18
Bypass Tray Paper Information Mismatch Rap
19
Foreign Device Interface Fault Rap
19
Memory Failure Rap
20
Check Hdd Rap
20
Main Pwb to Gui Communications Fault Rap
21
Main Pwb to Tray 2 Communications Fault Rap
21
Main PWB Watchdog Detects Software Lockup RAP
22
Dadf Jam 1 Rap
23
Dadf Jam 5 Rap
23
Dadf Jam 6 Rap
24
Dadf Jam 7 Rap
24
Dadf Jam 0 Rap
25
Dadf Door Open Rap
25
Lsu Error Rap
26
Paper Empty at Tray 1 Rap
27
Jam 0 from Tray 1 Rap
27
Paper Empty at Tray 2 Rap
28
Jam 0 from Tray 2 Rap
28
Check the Tray Feed Area RAP
29
Paper Empty at Bypass Tray Rap
30
Jam 0 from the Bypass Tray Rap
30
Jam 1 Rap
31
Jam in Tray Rap
31
Jam 2 Rap
32
Duplex Jam 0 Rap
32
Duplex Jam 1 Rap
33
Out bin Full Rap
33
Toner Low Rap
34
Print Cartridge Warning Rap
34
Replace Drum Rap
35
Print Cartridge Communications Error Rap
35
Over Heat Error Rap
36
Fuser Warning Rap
37
Replace Fuser Rap
37
CCD Lock Rap
38
To 15-500 Scan to E-Mail Faults RAP
39
To 610 Network Controller Faults Rap
41
To 810 Server Error Rap
42
X Authentication Error Rap
42
To 20-900 Fax Faults RAP
43
A Fax Faults Without a Code Rap
44
Of1 Audible Noise Rap
45
Of2 Ui Touch Screen Error Rap
46
Of3 Air Systems Rap
47
Of4 Copying Error Rap
47
Of5 Stapler Fault Rap
48
Of6 Unable to Boot Rap
48
Of7 Main Pwb Check Rap
49
3 Image Quality Raps
50
IQ1 Image Quality Entry RAP
51
IQ2 Blank Copies RAP
56
IQ3 Black Copies or Prints RAP
57
IQ4 Blurred Image from the Scanner RAP
57
IQ5 Vertical Black Lines or Bands RAP
58
IQ6 Vertical White Lines RAP
58
IQ7 Light Image RAP
59
IQ8 Dark Image RAP
60
IQ9 Background RAP
60
IQ10 Ghost Images RAP
61
IQ11 Stains on Back of Paper RAP
62
IQ12 Poor Fusing RAP
62
IQ13 Partial Blank Image (Not Periodic) RAP
63
IQ14 Partial Blank Image (Periodic) RAP
63
IQ15 Different Image Density (Left and Right) RAP
64
IQ16 Horizontal Bands RAP
64
IQ17 Periodic Printing Defects Check RAP
65
Image Quality Specifications
66
IQ18 DADF Lead Edge Offset RAP
66
IQ19 Poor Registration RAP
66
IQS 1 Solid Area Density
67
IQS 2 Skew
68
IQS 3 Registration
68
4 Repairs and Adjustments
69
Rep 1.1 Smps
70
Rep 1.2 Hvps
71
REP 2.1 User Interface Assembly
72
REP 2.2 UI PWB and Touch Screen
73
REP 3.1 Main PWB
75
REP 3.2 USB PWB and Harness
76
REP 4.1 Main BLDC Motor
77
REP 5.1 DADF Door Open Sensor
78
REP 5.3 DADF Registration and Scan Sensors
79
REP 5.4 DADF Transport Assembly and DADF Feed Assembly
80
REP 5.5 DADF Drive Assembly
82
REP 5.6 DADF Paper Length Sensor
83
REP 5.7 Pickup Assembly
83
REP 6.2 LSU Interlock Switch
85
REP 7.1 Bypass Feed Assembly
86
REP 7.2 Registration Solenoid and Tray 1 Pickup Solenoid
86
REP 7.3 Bypass Pickup Roll
87
REP 7.4 Tray 2 Feed Motor and Pickup Solenoid
87
REP 7.5 Bypass Paper Empty Sensor
88
REP 8.1 Registration Roll Clutch
89
Rep 9.1 Crum Pwb
90
REP 10.1 Duplex Motor
91
REP 10.2 Exit Motor
91
REP 10.3 Front Duplex Guide Assembly
92
REP 10.4 Exit Roll and Exit Idler Assemblies
93
REP 10.5 Fuser Terminal
94
REP 10.6 Heat Lamp
94
5 Parts List
107
Pl 1.10 Hvps
108
Pl 1.12 Smps
109
PL 2.10 User Interface
110
PL 3.10 Main PWB and Main Drive Assembly
111
PL 4.10 Main Drive Assembly
112
PL 5.10 DADF (1 of 7)
113
PL 5.15 DADF (2 of 7)
114
PL 5.20 DADF (3 of 7)
115
PL 5.25 DADF (4 of 7)
116
PL 5.30 DADF (5 of 7)
117
PL 5.35 DADF (6 of 7)
118
PL 5.40 DADF (7 of 7)
119
Pl 6.10 Lsu
120
PL 7.10 Bypass Feed Assembly (1 of 2)
121
PL 7.12 Bypass Feed Assembly (2 of 2)
122
PL 7.15 Front Cover Assembly
123
PL 8.10 Paper Tray
124
PL 8.15 Tray 2 Assembly (1 of 2)
125
PL 8.17 Tray 2 Assembly (2 of 2)
126
PL 8.20 Rear Cover Assembly
127
PL 8.25 Registration Rolls
128
PL 9.10 Print Cartridge
129
PL 10.10 Fuser Assembly (1 of 3)
130
PL 10.12 Fuser Assembly (2 of 3)
131
PL 10.15 Fuser Assembly (3 of 3)
132
PL 10.20 Duplex Drive Assembly
133
PL 10.22 Front Duplex Guide Assembly
134
PL 10.23 Duplex Assembly (1 of 3)
135
PL 10.25 Exit Feed Assembly
136
PL 10.30 Exit Cover Assembly
137
6 General Procedures and Information
142
GP 1 Diagnostics Entry
143
GP 2 Fault Codes and History Files
146
GP 3 Machine Status
147
GP 4 System Administration Tools
149
GP 5 Reports
152
GP 6 Firmware Upgrade
153
GP 7 Machine Specifications
154
GP 8 DADF Document Feeding Specifications
156
GP 9 Paper and Media Specifications
156
GP 10 General Disassembly Precautions
158
GP 11 Service Information
158
GP 12 User Interface Tests Description
159
GP 13 Installation Space Requirements
160
GP 14 Glossary of Terms, Acronyms and Abbreviations
162
GP 15 Shading Test
169
GP 16 High Frequency Service Items
169
GP 17 Restriction of Hazardous Substances (Rohs)
170
GP 18 Scan Edge
170
Dc001 Reset Auditron Master PIN
171
Dc109 Embedded Fax Protocol Report
171
Dc131 NVM Read/Write
173
Dc132 NVM Initialization
176
Dc305 UI Test
178
Dc330 Component Control
178
Dc606 Internal Print Test Patterns
182
Change Tags
183
Machine Tags
183
Wiring Diagrams
185
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Xerox PHASER 3635 Specifications
General
Brand
Xerox
Model
PHASER 3635
Category
All in One Printer
Language
English
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