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Yamaha MA50 User Manual

Yamaha MA50
118 pages
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YAMAHA
JLB-28197-

Table of Contents

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Yamaha MA50 Specifications

General IconGeneral
BrandYamaha
ModelMA50
CategoryMotorcycle
LanguageEnglish

Summary

CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENTS

CHAPTER 3. ENGINE OVERHAUL

Engine Inspection and Repair

Covers inspection and repair of engine components like cylinder and piston rings.

Engine Assembly and Adjustment

Steps for assembling engine parts like crankshaft and transmission.

Engine Inspection: Cylinder Head Service

Procedures for inspecting and repairing the cylinder head.

Engine Repair: Autolube Pump Troubleshooting

Troubleshooting and repair steps for the autolube pump.

Engine Repair: Autolube Pump Output and Reassembly

Details pump output specifications and reassembly procedure.

Crankshaft Inspection and Specifications

Checking pinion teeth, crankshaft specs, and bearing inspection.

Crankshaft Installation Procedure

Steps for installing the crankshaft into the crankcase halves.

CHAPTER 4. CARBURETION

Carburetor Inspection and Repair

Covers inspection and repair of the carburetor.

Carburetor Service Procedures

Steps for removing carburetor parts for inspection and repair.

CHAPTER 5. CHASSIS

Front Forks Disassembly and Inspection

Details disassembly, inspection, and reassembly of front forks.

Front Forks Disassembly Steps

Details disassembly steps for front forks.

CHAPTER 6. ELECTRICAL

Ignition System Overview

Covers the CDI ignition system, wiring, and timing.

Charging System Tests and Procedures

Details testing the charging circuit, rectifier, and battery.

Lighting and Signal System Tests

Procedures for testing AC and DC lighting circuits.

Ignition System: CDI Operation

Explains the capacitor discharge ignition (CDI) system operation.

Ignition System: Pulse Generation and Advance

Describes pulse voltage generation and its relation to engine speed.

Ignition System: Spark Gap Test

How to check the ignition system for misfire using an Electro Tester.

Ignition System: Spark Gap and Coil Tests

Steps for spark gap test and coil winding resistance tests.

Electrical: Spark Plug Condition Analysis

How to read spark plug condition and select correct type.

Charging System: Output Test

How to perform a charging circuit output test.

Charging System: Coil Resistance Test

Checking charging coil resistance and troubleshooting potential issues.

Electrical: Silicon Rectifier Check

How to connect tester for rectifier checks with normal and reversed connections.

Electrical: Battery Checking and Service Life

Details battery checking, fluid levels, and service life factors.

Lighting Systems: AC Circuit Tests

How to test the AC lighting circuit output.

Lighting Systems: AC Circuit Voltage and Coil Resistance

Notes on voltage testing and checking lighting coil resistance.

Lighting Systems: DC Circuit Tests

Procedures for testing DC lighting and signal systems powered by battery.

Lighting Systems: DC Circuit Troubleshooting

Troubleshooting common DC circuit failures like horn, brake, tail, and flasher lights.

CHAPTER 7. APPENDICES

Wiring Diagram

Shows the complete wiring diagram of the motorcycle.

Engine Specifications

Engine type, model, displacement, bore, stroke, and ignition system details.

Engine Component Specifications

Detailed specifications for crankshaft, clutch, transmission, and kick starter.

Chassis Specifications

Specifications for frame, steering, suspension, fuel tank, and wheels.

Electrical Specifications

Specifications for flywheel magneto, ignition coil, charging system, and battery.

Tightening Torque Specifications

Lists tightening torques for engine and chassis components.

Wiring Diagram Overview

Shows the complete wiring diagram of the motorcycle.

Wiring Diagram: Harness Routing

Details wire harness routing and component connections.

Wiring Diagram: Handlebar Connections

Shows handlebar wiring connections and component labels.

Wiring Diagram: Handlebar and Front Components

Illustrates wiring diagram connections for handlebar and front components.

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