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YASKAWA FSDrive-MV1000 User Manual

YASKAWA FSDrive-MV1000
190 pages
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FSDrive-MV1000
Instructions
MANUAL NO. EZZ010928
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Class: 2 kV, 4 kV
Mechanical Installation
Electrical Installation
Receiving
Troubleshooting
Options
Specifications
7
8
A
B
C
D
E
2
3
1
4
5
6
7
A
Start-Up Programming &
Operation
Periodic Inspection &
Maintenance
Super Energy-Saving Medium-Voltage AC Drive

Table of Contents

Other manuals for YASKAWA FSDrive-MV1000

Questions and Answers:

YASKAWA FSDrive-MV1000 Specifications

General IconGeneral
TypeMedium Voltage Drive
Voltage2.3 kV to 6.6 kV
Cooling MethodAir or Liquid Cooling
Input Frequency50 Hz or 60 Hz
ApplicationsPumps, Fans, Compressors, Conveyors
Input Voltage2.3 kV to 6.6 kV
Output VoltageMatches Voltage
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Short Circuit, Overtemperature
Communication InterfaceModbus, Profibus, Ethernet
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 60°C
Humidity5% to 95% (non-condensing)
Harmonic MitigationActive Front End

Summary

Preface and General Safety

Before Using the Product

Guidance before operating the drive, covering documentation, symbols, terms, and trademarks.

General Safety Information

Key safety precautions and hazard warnings (Danger, Warning, Caution, Notice).

Mechanical Interlock

Procedure for using a mechanical interlock to open drive panels.

Notes on Using Drives

Important considerations for drive selection, installation, storage, and general handling.

Notes on Motor Operation

Guidance on applying the drive to motors, including insulation voltage, speed, and vibration.

Warranty Information

Details on warranty period, scope, exceptions, and restrictions for product use.

Receiving

Section Safety

Safety precautions specific to the receiving and inspection of the drive.

General Description

Overview of the FSDrive-MV1000 series, including model selection and control modes.

Model Number and Nameplate Check

Instructions for verifying the drive model and inspecting the nameplate.

Component Names and Configuration

Identification and layout of the drive's main components, including panels and internal parts.

Mechanical Installation

Section Safety

Critical safety measures related to mechanical installation, including crush hazards.

Installation Environment

Specifications for the installation area, including temperature, humidity, atmosphere, and altitude.

Checking the Installation Space

Requirements for securing adequate space around the drive for proper cooling and maintenance.

Transporting

Methods for transporting different drive models, including the use of support hooks.

Side-by-Side Installation

Procedures and specifications for installing drive panels adjacent to each other.

Installing a Drive on a Floor

Details on mounting dimensions and hole specifications for floor installation.

Storing Drives

Precautions for short-term and long-term storage to maintain drive reliability.

Electrical Installation

Safety Messages

Crucial safety warnings and precautions for electrical installation, covering shock and fire hazards.

Standard Connection Diagram

Schematic illustrating the standard wiring connections for 2 kV and 4 kV classes.

Terminals

Locations of main circuit and control circuit terminals on the drive for both 2-kV and 4-kV classes.

Routing Cables

Guidelines for routing input and output cables, including precautions for separation and sealing.

Main Circuit Wiring

Instructions for wiring main circuit input and output terminals, including wire gauges and torque.

Control Circuit Wiring

Details on wiring control circuit terminals, including analog and sequence I/O, and specifications.

Connecting to a PC

How to connect the drive to a PC for parameter settings using DriveWizard Plus MV.

External Interlock

Explanation of external interlock signals and an example circuit configuration for safety.

Wiring Check

Essential checks to perform after wiring work is completed to ensure correctness.

Start-Up Programming & Operation

Section Safety

Safety measures during the start-up and programming phases, addressing electrical and machine hazards.

Using the Digital Operator

Explanation of the digital operator's keys, displays, and menu structure for interacting with the drive.

The Drive and Programming Modes

Overview of drive modes (Drive, Programming) and their functionalities for operation and setting adjustments.

Start-Up Flowcharts

Visual guides for basic start-up procedures, including motor tuning for different control modes.

Power Up and Checking the Operation Display Status

Steps for powering up the drive and verifying its status and display readings.

Auto-Tuning

Procedures and types of auto-tuning for induction motors to optimize drive performance.

No-Load Operation Test Run

How to perform a test run with the motor decoupled from the load to check basic operation.

Test Run with Load Connected

Guidance for performing a test run with the motor and connected machinery under load.

Verifying Parameter Settings and Backing Up Changes

Procedures for checking, saving, and backing up drive parameters, including password protection and copy functions.

Troubleshooting

Section Safety

Safety precautions for performing troubleshooting procedures, addressing electrical and fire hazards.

Motor Performance Fine-Tuning

Methods for adjusting parameters to resolve motor hunting, oscillation, and response issues.

Types of Faults, Alarms, and Errors

Categorization and description of potential faults, alarms, and errors displayed by the drive.

Fault Detection

Detailed explanations of fault codes, their causes, and possible solutions for drive faults.

Alarm Detection

Information on alarm codes, their causes, and possible solutions for minor faults and alarms.

Operator Programming Error

Identification of operator programming errors (oPE), their causes, and corrective actions.

Auto-Tuning Fault Detection

Troubleshooting steps for faults occurring during or after the auto-tuning process.

LED Indicators on the Controller and CCB

Explanation of LED indicators on the controller and cell control board for status and fault indication.

Copy Function Related Displays

Information on tasks, errors, and troubleshooting when using the parameter copy function.

Diagnosing and Resetting Faults

Procedures for diagnosing faults, viewing trace data, and resetting faults.

Troubleshooting without Fault Display

Guidance for diagnosing and resolving issues when no fault or error code is displayed.

Periodic Inspection & Maintenance

Section Safety

Safety precautions for performing periodic inspections and maintenance on the drive.

Periodic Inspection

Recommended daily and periodic inspection checklists to ensure drive reliability.

Maintenance

General maintenance recommendations and guidelines for replacing consumable parts.

Replacing the Battery

Procedure for replacing the controller's backup battery to maintain memory and settings.

Replacing the Cooling Fan

Information on models and quantities of cooling fans used, and the replacement procedure.

Replacing Power Cells

Step-by-step procedure for safely removing and replacing Power Cells.

Spare Parts

Lists of recommended spare parts, including boards and power cells, for maintenance.

Options

Section Safety

Safety precautions related to installing and using optional drive components.

Options

List of available built-in, panel-housed, and separate installation type options with their functions.

Appendix: A Specifications

Model-Specific Specifications

Detailed specifications for 2-kV and 4-kV class drive models, including capacity and current ratings.

Drive Specifications

General specifications for the drive, covering efficiency, control methods, functions, and environmental conditions.

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